Nerding out on Brakes shall we? Not another tech deraliment

7/9/2025 11:49am
HexonJuan wrote:
Gonna answer a couple quips in one post rather than replying. Lazy day here:Who uses alloy MC pistons? Hope, Formula, Hayes, some entry/non series Shimano all...

Gonna answer a couple quips in one post rather than replying. Lazy day here:

Who uses alloy MC pistons? Hope, Formula, Hayes, some entry/non series Shimano all do off the top of my head. The gain is material stability. Hayes used POM back in the day, and they swelled over time due to chemical damage and fatigue, same goes for near every Avid/Sram brake. I've replaced multiple pistons from both of them for this reason, even modelled up replacement mc pistons for the OG Mags with the idea to turn a few for replacements for resto builds. As for Shimano, as I've stated here n elsewhere, I had a MC piston swell and lock up on a personal set of SLX brakes. The other piston began swelling and due to that nipped the P cup, killing any braking ability. Of note I only used Shimano fluid in the system and have dedicated bleed kits for Shimano, Mag, and TRP so no, it wasn't a cross contamination issue. Being in the woods with a dead brake and a number of miles to go, how you say, blows.

 

How hot does a caliper get? Hot enough to melt a kevlar hose at the attachment area. How do I know? I've seen two tandems have it happen. Granted, this was years ago and brakes have come a helluvalong way in terms of design for heat management and a MTB tandem definitely brings a new level of hurt to a brake system, especially so when one is piloted by Mark Weir. Funny bit, caliper seals were visually fine and not leaking. Crazy but true.

sprungmass wrote:

Brake hose melting reminds me of the time someone torture tested their guide brakes on a lathe. That's exactly what happened. 

https://youtu.be/v3sPuf-Dlmg?t=314

I'd like to see more vids of components being torture tested. 

1
7even
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Bucharest RO
7/9/2025 12:28pm

Good grief the new brembo brakes have to be the ugliest things I've ever seen, it makes the mavens look like a piece of art. After looking at my intends, the brembos make my eyes recoil and blast backwards in the brain. 

There are so many people that work on the development of a brake, can't imagine there wasn't at least one guy that said what in the f is this aesthetic. They could be two times better than my intends at half the price, won't ever put those on my bike 

6
HexonJuan
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7/9/2025 12:58pm
HexonJuan wrote:
Gonna answer a couple quips in one post rather than replying. Lazy day here:Who uses alloy MC pistons? Hope, Formula, Hayes, some entry/non series Shimano all...

Gonna answer a couple quips in one post rather than replying. Lazy day here:

Who uses alloy MC pistons? Hope, Formula, Hayes, some entry/non series Shimano all do off the top of my head. The gain is material stability. Hayes used POM back in the day, and they swelled over time due to chemical damage and fatigue, same goes for near every Avid/Sram brake. I've replaced multiple pistons from both of them for this reason, even modelled up replacement mc pistons for the OG Mags with the idea to turn a few for replacements for resto builds. As for Shimano, as I've stated here n elsewhere, I had a MC piston swell and lock up on a personal set of SLX brakes. The other piston began swelling and due to that nipped the P cup, killing any braking ability. Of note I only used Shimano fluid in the system and have dedicated bleed kits for Shimano, Mag, and TRP so no, it wasn't a cross contamination issue. Being in the woods with a dead brake and a number of miles to go, how you say, blows.

 

How hot does a caliper get? Hot enough to melt a kevlar hose at the attachment area. How do I know? I've seen two tandems have it happen. Granted, this was years ago and brakes have come a helluvalong way in terms of design for heat management and a MTB tandem definitely brings a new level of hurt to a brake system, especially so when one is piloted by Mark Weir. Funny bit, caliper seals were visually fine and not leaking. Crazy but true.

One interesting thing with EPDM that arguably makes it an excellent choice is that it doesn't really melt or anything when it goes over its max...

One interesting thing with EPDM that arguably makes it an excellent choice is that it doesn't really melt or anything when it goes over its max temp. It just starts to degrade. This makes it less likely to catastrophically fail, which is a really good thing for brakes. This is a graph I found with a little info on EPDM at temps beyond the listed max temp. Degradation starts just past 300F, but doesn't become extreme until 400F. At 450F it's done for. 

Thermograms-of-the-degradation-of-different-EPDM-samples-heating-rate-28C-min-A1.png?VersionId=EQ7gkINx8WOERe

Exactly. Probably begins losing elasticity as the molecule chains get cooked.

1
7/9/2025 1:54pm

I'm bored at work and reading Brembo's article about the new brakes, and one thing definitely stands out to me (besides the higher hydraulic leverage than Mavens !!!):

 "The braking system, both front and rear, includes an axial brake master cylinder that, in addition to the two common adjustments (lever distance and free stroke), also features center-to-center adjustment, allowing riders to customize the braking feel according to their preferences."

Center-to-center adjustment?? Is this Brembo's terminology for a leverage ratio adjustment like the Lewis LHT? If this is the case, it's hidden in the lever very well. Looking at the lever, there's no visible pivot point other than the main lever pivot, which leads me to believe there's no cam mechanism in there. In that case, I'm at a loss for what else this adjustment could be on a direct-link master cylinder.

2
7/9/2025 11:02pm
ewebster wrote:
I'm bored at work and reading Brembo's article about the new brakes, and one thing definitely stands out to me (besides the higher hydraulic leverage than...

I'm bored at work and reading Brembo's article about the new brakes, and one thing definitely stands out to me (besides the higher hydraulic leverage than Mavens !!!):

 "The braking system, both front and rear, includes an axial brake master cylinder that, in addition to the two common adjustments (lever distance and free stroke), also features center-to-center adjustment, allowing riders to customize the braking feel according to their preferences."

Center-to-center adjustment?? Is this Brembo's terminology for a leverage ratio adjustment like the Lewis LHT? If this is the case, it's hidden in the lever very well. Looking at the lever, there's no visible pivot point other than the main lever pivot, which leads me to believe there's no cam mechanism in there. In that case, I'm at a loss for what else this adjustment could be on a direct-link master cylinder.

I'm surprised more brands haven't done that yet it seems very useful on the Lewis. Coming from someone who likes their brakes touchy. 

On the topic of those Brembos has anyone come to a conclusion on fluid in that system? It's not DOT since it's red.? Any ideas if it's mineral oil or their own formula? 

1
1
Jakub_G
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SK
7/10/2025 12:08am
ewebster wrote:
I'm bored at work and reading Brembo's article about the new brakes, and one thing definitely stands out to me (besides the higher hydraulic leverage than...

I'm bored at work and reading Brembo's article about the new brakes, and one thing definitely stands out to me (besides the higher hydraulic leverage than Mavens !!!):

 "The braking system, both front and rear, includes an axial brake master cylinder that, in addition to the two common adjustments (lever distance and free stroke), also features center-to-center adjustment, allowing riders to customize the braking feel according to their preferences."

Center-to-center adjustment?? Is this Brembo's terminology for a leverage ratio adjustment like the Lewis LHT? If this is the case, it's hidden in the lever very well. Looking at the lever, there's no visible pivot point other than the main lever pivot, which leads me to believe there's no cam mechanism in there. In that case, I'm at a loss for what else this adjustment could be on a direct-link master cylinder.

Formula fcs lever has similar system and it's very well Hidden.

1
7/12/2025 7:52am Edited Date/Time 7/12/2025 9:29am

Hi brake nerds! I'm looking for a sanity check on a brake mount I've designed. Does this look sane or insane? Thanks in advance! 

1000029852.jpg?VersionId=QyIZNh86yhPDITOVFrsw

1000029853 0.jpg?VersionId=8t

1
7/12/2025 8:13am
Hi brake nerds! I'm looking for a sanity check on a brake mount I've designed. Does this look sane or insane? Thanks in advance! 

Hi brake nerds! I'm looking for a sanity check on a brake mount I've designed. Does this look sane or insane? Thanks in advance! 

1000029852.jpg?VersionId=QyIZNh86yhPDITOVFrsw

1000029853 0.jpg?VersionId=8t

4
TheKaiser
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Storrs, CT US
7/12/2025 5:03pm
Slavid666 wrote:
I don't have any data right now to say one way or another but my gut is telling me no. What I do know is that...

I don't have any data right now to say one way or another but my gut is telling me no. What I do know is that boiling temp increases pretty significantly based on the pressure that the fluid is it. I have heard engineers in the industry stating that line pressures are over 1000psi for peak braking events, that's 68X more pressure than the atmospheric pressure of 14.7 psi that the boiling point it rated at, but that's all the data that I have to go off of, I don't have extra any inline wireless pressure transducers lying around at the moment to corroborate this Smile

I do have an array of thermal stickers that I was planning on placing on my rotors and calipers this last weekend to see how hot they get doing some practice runs for a DH race coming up later this month, but I got lost in the weekend and forgot to stick them on. Will make sure to do it the Thursday before I pack up for the race. 

The way I look at it, even if we took the pressure out of the equation, our brake fluids have thermal conductivities of around .13W/m·K which makes them very good insulators. It will take a lot of sustained heat to actually get the fluid up to the temp of the caliper, which is probably why Brembo has no issue using Al pistons, I would bet that they have not only run the CFD simulations but also performed a significant amount of lab testing to back up their decisions. If I have some time I'll try to setup something simple in comsol to simulate the amount of thermal energy needed to heat a mineral oil to its boiling point, and maybe try to add pressure into the equation, could be a fun thought experiment. 

I like both your thought experiments and proposed real world experiments. I did not know that brake fluid was such a poor conductor of heat, that is really interesting. 

Having said that, am I crazy to think that getting even a small layer of the fluid up to the boiling point could be problematic? In other words, these hypothetical hot pistons will transfer heat fairly readily to the fluid layer in direct contact with them, I would imagine. The fluid may then not as readily transfter the heat throughout the rest of the hydraulic system, but it doesn't seem like you'd need to boil the whole system for it to be a problem. It seems like just the immediate layer right around the pistons would be enough. I am thinking of when one is boiling a pot of water, and before it reaches a full rolling boil, you start seeing bubbles coming of the layer of water in direct contact with the heated surface at the bottom of the pot.

I haven't looked into aluminum piston properties myself, but the great thermal conductivity of aluminum (when compared to steel) is why Shimano sandwiches it in their Icetech rotors. On the other hand, while aluminum may conduct well internally, it also has fairly high reflectivity and low emittance, which is why aluminized materials are often used in radiant heat barriers in construction and HVAC systems, so if Brembo had a piston face that minimized surface contact between the piston and pad backing, that might work in their favor.

1
7/12/2025 5:54pm

Considering they call them “isolated” pistons and there’s a visible line inboard of the edge of the piston, I think they are using an insert for insulation like a lot of brands are. You can see a very real increase in caliper temp using stainless pistons. I would not want aluminum with no additional insulation. 
IMG 0274

4
HexonJuan
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7/14/2025 7:15am
Considering they call them “isolated” pistons and there’s a visible line inboard of the edge of the piston, I think they are using an insert for...

Considering they call them “isolated” pistons and there’s a visible line inboard of the edge of the piston, I think they are using an insert for insulation like a lot of brands are. You can see a very real increase in caliper temp using stainless pistons. I would not want aluminum with no additional insulation. 
IMG 0274

Right. Part of the joy of All Clad cookware is the aluminum core that helps heat the pan evenly. Brembo looks to be using a phenolic insert.

1
Robstyle
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Invercargill NZ
7/15/2025 6:33pm

I just use side cutters or diagonal cutters and send it. It's worked sweet for all my braided. You could also use a cutting disc and wrap some insulation tape around your cut point. 

2
7/15/2025 8:10pm
AndehM wrote:
I keep seeing a lot of misinformation on this thread regarding Mavens.  The Silver/SLV & Ultimate/ULT lever pull prior to engagement (free stroke) is like Code...

I keep seeing a lot of misinformation on this thread regarding Mavens.  The Silver/SLV & Ultimate/ULT lever pull prior to engagement (free stroke) is like Code RSCs, except that after engagement it has much greater power on the rotor, so to stop or slow down on real steep parts, you don't need to pull as hard after engagement to get the same amount of speed reduction.   The big difference is that on the SLV/ULT, if you run the contact adjuster all the way in, the free stroke part of the pull becomes longer but lighter.  Running the C adjuster fully out makes it shorter but takes more force.  The Bronze/BRNZ lever is like the Code Rs, somewhere in the middle.

I personally start with my Mavens' contact adjuster set all the way in after a fresh bleed and fresh set of pads, then adjust the rear's outward until both brakes feel like they engage at the same time.  Throughout pad wear etc., I continue to adjust the contact adjuster outwards so the brakes maintain the same feel, then start over when I replace the pads.  I'm extremely picky about wanting my left/right brake to feel like they engage the same, so there is no way I'd ever run the BRNZ or Base.  Every time I've owned brakes without a functioning contact adjuster, I've found myself doing all sorts of other gimmicks to try and balance engagement feel, like running mismatched reaches, or constantly rebleeding and overfilling the system.  I'd far rather have an obscene amount of stopping power after engagement at a cost of a little more work to get through freestroke (Mavens) than the opposite (Dominions - ran those for a couple years) because it results in better control and less arm pump.

I feel you.  We should go in together on some "contact adjust is cheaper than therapy" shirts.

For me, my one set of Mavens has a shorter throw and I don't need to cheat pads as much.  I've run Codes forever, and still have them on my other two bikes.  I always end up cheating the pistons out some when the pads have worn to about 3.5 total width.  I can generally get them back where I've got some room in the contact adjust band to get them feeling the same and keep them there as the pad finishes its life.  But maybe I'm not overfilling/pressuring as much right from the start as you are?

SRAM is not cool and boutique, but you can set them up just how you want them and the parts availability is fantastic.  I love being able to rebuild MC and calipers and always get whatever I need.  

Could it be that people who brake hard for shorter distances and let the levers fully return to resting position get along better with SRAM brakes whereas people who tend to hold the lever within the dead stroke more get bothered by SRAM?  

2
7/15/2025 9:57pm
I feel you.  We should go in together on some "contact adjust is cheaper than therapy" shirts.For me, my one set of Mavens has a shorter...

I feel you.  We should go in together on some "contact adjust is cheaper than therapy" shirts.

For me, my one set of Mavens has a shorter throw and I don't need to cheat pads as much.  I've run Codes forever, and still have them on my other two bikes.  I always end up cheating the pistons out some when the pads have worn to about 3.5 total width.  I can generally get them back where I've got some room in the contact adjust band to get them feeling the same and keep them there as the pad finishes its life.  But maybe I'm not overfilling/pressuring as much right from the start as you are?

SRAM is not cool and boutique, but you can set them up just how you want them and the parts availability is fantastic.  I love being able to rebuild MC and calipers and always get whatever I need.  

Could it be that people who brake hard for shorter distances and let the levers fully return to resting position get along better with SRAM brakes whereas people who tend to hold the lever within the dead stroke more get bothered by SRAM?  

Im just going to comment on the last part.
IMO I feel like every single person i've ever met that has complained about Sram brakes I notice they are always brake draggers - which are the same ones who Grip their Grips as hard as possible all the time... then they complain they get sore hands/Arm pump.

Im not going to lie, When I first Used The Code RSC brake I used to get sore hands/arm pump alot easier and it wasnt untill I met a really good rider on the Chairlift he just said "do you brake when driving at the speed limit? Brake when you actually have to, If it feels to fast for you - ride some slower trails to get muscle memory" 
I ended up learning how to ride Harder trails, my arms werent as tired, I actually went alot faster than before and as a bonus, my pads lasted considerably longer.

A side note to above, I believe this is Why some people destroy Those Green Race pads galfer/hope(galfer)/sinter etc The constant dragging just destroys them with heat.

6
Primoz
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7/15/2025 10:59pm Edited Date/Time 7/15/2025 11:13pm

Most people moaning about Codes a few years ago also ran Rs from my experience. Very few people running RSCs complained about them. Maybe today when more powerful brakes are available, but not 5+ years ago.

I think Sram did themselves a big disservice by even offering a Code R, they should have just started the lineup with Code RS. 

6
AgrAde
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. BV
7/16/2025 2:29am Edited Date/Time 7/16/2025 2:36am

Code RSs still uses bushes for the lever pivot and they always just wear and feel crap very quickly. I have no problem with bushes in Shimano levers but SRAM ones just don't last well. Code RSCs are on another planet in terms of longevity/performance just because of that IMO.

I have a "BMX background" (lol) and often don't even cover my brakes let alone drag them. Still don't like the SRAM feel and prefer extremely light levers, will not use anything other than Dominions now. Still get arm pump 🥲 even when I'm climbing/bouldering fit. But the lighter lever feel definitely helps it.

2
seanfisseli
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7/16/2025 9:16am Edited Date/Time 7/16/2025 9:16am
AgrAde wrote:
Code RSs still uses bushes for the lever pivot and they always just wear and feel crap very quickly. I have no problem with bushes in...

Code RSs still uses bushes for the lever pivot and they always just wear and feel crap very quickly. I have no problem with bushes in Shimano levers but SRAM ones just don't last well. Code RSCs are on another planet in terms of longevity/performance just because of that IMO.

I have a "BMX background" (lol) and often don't even cover my brakes let alone drag them. Still don't like the SRAM feel and prefer extremely light levers, will not use anything other than Dominions now. Still get arm pump 🥲 even when I'm climbing/bouldering fit. But the lighter lever feel definitely helps it.

I changed my setup so that the lever is super close to the bar and I stopped getting arm pump instantly, and I’m on Code RS.  

1
7/16/2025 9:37am Edited Date/Time 7/16/2025 9:38am
I changed my setup so that the lever is super close to the bar and I stopped getting arm pump instantly, and I’m on Code RS...

I changed my setup so that the lever is super close to the bar and I stopped getting arm pump instantly, and I’m on Code RS.  

I would venture to say 75% of arm pump occurs bc of brake lever setup, 10% how the brake is used and 25% bc the brake system itself. That's 110% true. 

4
Shinook
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Asheville, NC US
7/16/2025 12:08pm

I've talked about my hand problems a lot, but brake setup plays a huge role. It's part of the reason I've tried so many different brakes. 

What I found is that brakes with a ton of power but super linear pulls (Maxima, MT7, Code mainly) don't help and/or make issues worse for me. This comes down to power delivery but also ergonomics and how that power delivery influences power delivery. Some brakes just can't be run close due to the lack of power early in the lever pull. If the lever has to be shot out into space to get power from it, it'll change where your hands engage with the bar and where the pressure points are. Further out and your hand rotates more inwards towards the stem, closer in and it rotates further outward. How this helps or hurts depends on your hands/bars/arms/etc. You can experiment with this somewhat by putting the lever out at extreme angles, pulling it, and noting where your hands feel tense against the bar, move it all the way in and repeat to note the difference.

This is where very grabby, very strong (Maven, Intend, T4V4, Radic) brakes make a big difference for me esp if they have contact adjust. You can tune the lever position based on where it feels best and make adjustments to mitigate or reduce arm pump. Everyone has different hands/arms/wrists/etc, but also bars have different sweep and riders use different roll on the bar (which influences sweep angles also). For the average rider without issues, it may seem pedantic or fiddly to mess with this, but for people who have problems or issues, it can be a remarkable change in how you feel riding. I wish I had an objective way to measure and map this out, but being sensitive to it - it's pretty easy to feel.

Point being, I find a direct correlation to brake lever position / braking power delivery and how bad my hand issues get aggravated. If you experiment with lever positioning and pull, you'll probably find that the pressure points on your hands move as the lever position is moved in/out. 

3
seanfisseli
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7/16/2025 12:37pm
Shinook wrote:
I've talked about my hand problems a lot, but brake setup plays a huge role. It's part of the reason I've tried so many different brakes. What...

I've talked about my hand problems a lot, but brake setup plays a huge role. It's part of the reason I've tried so many different brakes. 

What I found is that brakes with a ton of power but super linear pulls (Maxima, MT7, Code mainly) don't help and/or make issues worse for me. This comes down to power delivery but also ergonomics and how that power delivery influences power delivery. Some brakes just can't be run close due to the lack of power early in the lever pull. If the lever has to be shot out into space to get power from it, it'll change where your hands engage with the bar and where the pressure points are. Further out and your hand rotates more inwards towards the stem, closer in and it rotates further outward. How this helps or hurts depends on your hands/bars/arms/etc. You can experiment with this somewhat by putting the lever out at extreme angles, pulling it, and noting where your hands feel tense against the bar, move it all the way in and repeat to note the difference.

This is where very grabby, very strong (Maven, Intend, T4V4, Radic) brakes make a big difference for me esp if they have contact adjust. You can tune the lever position based on where it feels best and make adjustments to mitigate or reduce arm pump. Everyone has different hands/arms/wrists/etc, but also bars have different sweep and riders use different roll on the bar (which influences sweep angles also). For the average rider without issues, it may seem pedantic or fiddly to mess with this, but for people who have problems or issues, it can be a remarkable change in how you feel riding. I wish I had an objective way to measure and map this out, but being sensitive to it - it's pretty easy to feel.

Point being, I find a direct correlation to brake lever position / braking power delivery and how bad my hand issues get aggravated. If you experiment with lever positioning and pull, you'll probably find that the pressure points on your hands move as the lever position is moved in/out. 

I don’t know about all of that I just know that the more outstretched your index finger is, the more strain there will be on your forearm. Being able to ride with that index finger curled closer to the bar reduces that strain immensely.

2
7/16/2025 5:21pm
TEAMROBOT wrote:
Why change brakes if they're working great? From your post: "These work great and tend to not over heat too badly for me, I also really...

Why change brakes if they're working great? From your post: "These work great and tend to not over heat too badly for me, I also really like the lever feel." Seems like they're perfect for you.

That is a very fair question! I think I’m just aware that when I got the codes, they were about the most powerful brakes I could...

That is a very fair question! I think I’m just aware that when I got the codes, they were about the most powerful brakes I could easily find, but things have moved on, and being a larger guy I’m very curious to try something new. 
Also codes were originally on a sentinel, I’m now on a spire and riding a chunk faster

Evil96 wrote:
Being 175lbs riding weight myself I feel I can benefit from stronger brakes than the codes, so it’s definitely worth it to get something more powerful.A...

Being 175lbs riding weight myself I feel I can benefit from stronger brakes than the codes, so it’s definitely worth it to get something more powerful.

A colleague of mine always thought his guides ultimate were enough at 230lbs

Now on mavens he knows he was wrong 

190 kitted out and my Guide RSCs are right at the limit. I just love the ergonomics, though.

AgrAde
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. BV
7/16/2025 11:28pm
I changed my setup so that the lever is super close to the bar and I stopped getting arm pump instantly, and I’m on Code RS...

I changed my setup so that the lever is super close to the bar and I stopped getting arm pump instantly, and I’m on Code RS.  

Yeah that's brake setup 101 IMO, people who run their brakes half a mile away from their bars are cooked.

2
Evil96
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Portogruaro, VE IT
7/16/2025 11:46pm
That is a very fair question! I think I’m just aware that when I got the codes, they were about the most powerful brakes I could...

That is a very fair question! I think I’m just aware that when I got the codes, they were about the most powerful brakes I could easily find, but things have moved on, and being a larger guy I’m very curious to try something new. 
Also codes were originally on a sentinel, I’m now on a spire and riding a chunk faster

Evil96 wrote:
Being 175lbs riding weight myself I feel I can benefit from stronger brakes than the codes, so it’s definitely worth it to get something more powerful.A...

Being 175lbs riding weight myself I feel I can benefit from stronger brakes than the codes, so it’s definitely worth it to get something more powerful.

A colleague of mine always thought his guides ultimate were enough at 230lbs

Now on mavens he knows he was wrong 

190 kitted out and my Guide RSCs are right at the limit. I just love the ergonomics, though.

I wouldn’t put my 45kg beginner rider wife on those things

 

2
9
awitt
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Seattle, WA US
Fantasy
7/17/2025 11:26am

Hayes Dominion A4 weirdness - looking for advice.

One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling sharp and where I wanted it, after a couple rides the bite point kept pulling in towards the bars further and further to the point where the lever was pulling all the way into the bar. I did another lever bleed to get the air out of the system, which returned the bite point to perfect. Riding around the parking lot it felt mint. Again on the first ride the bite point completely disappeared. It seems like there is an air gap somewhere into the system, but no brake fluid is coming out of any of the ports or elsewhere. The system seems completely sealed so far as I can tell. Looking for advice - front brake lever pulling into the bar is scary! Thanks 

jalopyj
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Concord, CA US
Fantasy
7/17/2025 11:51am
awitt wrote:
Hayes Dominion A4 weirdness - looking for advice.One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling...

Hayes Dominion A4 weirdness - looking for advice.

One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling sharp and where I wanted it, after a couple rides the bite point kept pulling in towards the bars further and further to the point where the lever was pulling all the way into the bar. I did another lever bleed to get the air out of the system, which returned the bite point to perfect. Riding around the parking lot it felt mint. Again on the first ride the bite point completely disappeared. It seems like there is an air gap somewhere into the system, but no brake fluid is coming out of any of the ports or elsewhere. The system seems completely sealed so far as I can tell. Looking for advice - front brake lever pulling into the bar is scary! Thanks 

Likely that there is air elsewhere trapped in the system. You may need to do a full bleed instead of just a lever bleed. 

1
Evil96
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7/17/2025 12:42pm
Evil96 wrote:
Being 175lbs riding weight myself I feel I can benefit from stronger brakes than the codes, so it’s definitely worth it to get something more powerful.A...

Being 175lbs riding weight myself I feel I can benefit from stronger brakes than the codes, so it’s definitely worth it to get something more powerful.

A colleague of mine always thought his guides ultimate were enough at 230lbs

Now on mavens he knows he was wrong 

190 kitted out and my Guide RSCs are right at the limit. I just love the ergonomics, though.

Evil96 wrote:

I wouldn’t put my 45kg beginner rider wife on those things

 

Dislikes very pinkbike, it’s a brake nerds thread not a crap brakes, let’s be honest with ourselves 

1
7
AndehM
Posts
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Location
El Granada, CA US
Fantasy
7/17/2025 1:58pm
awitt wrote:
Hayes Dominion A4 weirdness - looking for advice.One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling...

Hayes Dominion A4 weirdness - looking for advice.

One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling sharp and where I wanted it, after a couple rides the bite point kept pulling in towards the bars further and further to the point where the lever was pulling all the way into the bar. I did another lever bleed to get the air out of the system, which returned the bite point to perfect. Riding around the parking lot it felt mint. Again on the first ride the bite point completely disappeared. It seems like there is an air gap somewhere into the system, but no brake fluid is coming out of any of the ports or elsewhere. The system seems completely sealed so far as I can tell. Looking for advice - front brake lever pulling into the bar is scary! Thanks 

As Jaloypj said, do a full bleed.  Also, double check that the hose nut at the lever is fully torqued.  When I had them, at least once I thought I had it tightened up enough, but the bleed felt like crap.  I put an actual torque wrench to bring it up to whatever value they say, and ended up turning the nut like at least 2 full rotations more, and the problem went away.

2
Slavid666
Posts
139
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Location
Santa Rosa, CA US
7/17/2025 3:27pm
awitt wrote:
Hayes Dominion A4 weirdness - looking for advice.One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling...

Hayes Dominion A4 weirdness - looking for advice.

One of my dominions keeps losing bite point. I bled the brake it an the bite point was feeling sharp and where I wanted it, after a couple rides the bite point kept pulling in towards the bars further and further to the point where the lever was pulling all the way into the bar. I did another lever bleed to get the air out of the system, which returned the bite point to perfect. Riding around the parking lot it felt mint. Again on the first ride the bite point completely disappeared. It seems like there is an air gap somewhere into the system, but no brake fluid is coming out of any of the ports or elsewhere. The system seems completely sealed so far as I can tell. Looking for advice - front brake lever pulling into the bar is scary! Thanks 

Clean the calipers really, really well and make sure they are completely dry. Go ride and inspect afterwords to verify that they are not leaking anywhere. I have both heard and seen that the newer Dominions have been prone to leak which can cause issues similar to a bad bleed even when there is no air in the system. But first make sure that there is no air in the system, full bleed and work the pistons out to make sure nothing is trapped behind them. Hayes has been quite good, from what I have heard with the warranty process if that is the issue, leaking.

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Slavid666
Posts
139
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5/3/2024
Location
Santa Rosa, CA US
7/17/2025 10:37pm

https://youtu.be/yKDVB37AOic?si=UjivGrJdZkxmFB-Y Interesting video regarding brembo’s DFM methods for F1 brakes. I’ve heard some anecdotes about how F1 brake fluid is vastly superior to DOT fluid, but after looking at the composition details it’s still poly- glycol ether based fluid, same as DOT. Will try to get my hands on some as I have some connections to a LMP race team with a few Rolex wins. 

I have a feeling that as I have theorized, system fluid pressure is key to management of the fluids boil point, and the idea that using phenolic or other thermoplastic inserts are more armchair theory vs having any practical application in high performance applications especially considering that F1 or LMP car brakes operate at temperatures that no mtb brake would ever hit, >800c. I have a few phd chem eng. at work and will have to pick their brains on the idea of localized boiling and if that’s an actual fluid phenomenon that could cause degradation but I have a feeling that the heat flux isn’t high enough to cause that to happen even if the thermodynamics support the idea. Pretty wild to see how little material is used regardless of the forced induction aero being used for brake cooling.  Interesting stuff nonetheless. 

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