MTB Tech Rumors and Innovation

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5/21/2025 1:46pm
sethimus wrote:

why don’t you do it like intend does? too much manual labor?

Dave_Camp wrote:
Can you specify?  I don’t know what intend does.But yeah I believe RS is making thousands of forks per day (a lot of volume comes from...

Can you specify?  I don’t know what intend does.

But yeah I believe RS is making thousands of forks per day (a lot of volume comes from the lower end stuff you guys don’t think much about- eg Judy).  Or at least was during the Covid peak.  Tact time is a real issue.


I’d worry about those rotating burnish tools scraping/burning material off the bushings.  Fill the lower leg with bushing dust.  The factory sizing method is different and that is what is tested and validated by engineering team. YMMV.



One longevity trick is to wash your lowers when you do a service. Get a long bottle brush, dish soap and scrub the lowers out, flush with a garden hose, let it dry overnight then finish rebuilding.  I think dust and grit gets in the lowers and unless you actually scrub it out it just stays in there and causes more issues. 

Not necessarily directed at you Dave but just tacking onto the conversation, that along with bushing sizing the other important part is lowers alignment. 

Because lowers are cast they're not that straight when you get them, and through mistreatment can bend quite a bit. But more importantly the uppers aren't perfectly true either, so with most forks they need a bit of bending to align the lowers to mate with the uppers. 

The factory gets them to a standard and just combines two, but if you get a slightly left point lowers and right pointing uppers the fit is quite bad. 

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5/21/2025 2:01pm

I'm changing out my ZEB CSU because it creaks like my knees in the morning and I'm hoping everything still lines up nicely. I'm guessing the best thing to do is check how the CSU moves in the lowers before swapping over any internals. Lowers were burnished with a .07 die.

5/21/2025 2:26pm
I'm changing out my ZEB CSU because it creaks like my knees in the morning and I'm hoping everything still lines up nicely. I'm guessing the...

I'm changing out my ZEB CSU because it creaks like my knees in the morning and I'm hoping everything still lines up nicely. I'm guessing the best thing to do is check how the CSU moves in the lowers before swapping over any internals. Lowers were burnished with a .07 die.

Yes, and make sure you have a hub spacer in the lower leg when checking 

3
Etney
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5/21/2025 3:53pm Edited Date/Time 5/21/2025 4:44pm

Did the old brightness trick on the EXT pic from their instagram. Cant tell much from the pic, but there are some differences compared to the V4.

Cant spot it from this angle, but if its a cheaper version as someone earlier commented, we can suspect that it doesnt come with an HBO, or at least not an adjustable one as the V4. Adjustors/lockout look similar otherwise. Possibly a normal/heavy spring instead of their lighter springs. And it looks to be a "regular" chrome(?) shaft, instead of the V4's DLC coated shaft. 

Might be some other differences, but it will be interesting to see how much of a difference it does to the price.

edd608e9-0867-4676-8ec7-dde06e8bc572

 

21
drakefan705
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5/21/2025 4:51pm

I don’t see anything on this new orbea bike that’s worth the hype they’ve been building. Specifically i heard on (downtime I believe?) that it supposedly has some new features that aren’t seen elsewhere. Surely the weight compartment can’t be it? Is anyone noticing something that I’m not?

1
Johnboy
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5/21/2025 6:49pm
I honestly think Rockshox doesn't get enough credit for their attention to friction - everyone loves to talk about the latest dampers but those come well...

I honestly think Rockshox doesn't get enough credit for their attention to friction - everyone loves to talk about the latest dampers but those come well after the friction and the spring in terms of what actually matters. I noticed things like increasing the bushing length and carefully choosing bath oil viscosity (not too thick in most forks, but the short travel skinny leg forks get heavier oil) along with good alignment and clearances in the new forks. Fox still use very short bushings in all their models, plus I'm positive the oil channels they added in the lowers do more to let the oil drain down and around the bushings than to actually keep oil on them! 

And I do agree its pretty much impossible for manufacturers to produce forks with "perfect" bushing clearance since a certain percentage will be big enough to make noticeable play which only leads to a huge number of complaints - especially when that fork has been sitting in a box for a month or 2 and the oil hasn't properly circulated again. The stack up of parts from the crown to lowers then hub spacing means it is a very fine balance but generally most forks are put together quite well in the last couple of years. While I personally prefer slightly more clearance I understand its not realistic for production and having been the warranty guy for a suspension brand in the past I know all too well how that goes

Fox forks were way too tight about 10-15 years ago and no one really called it out (apart from the damping being described as "supportive"...lol). They just blamed the kashima coating once that wore out when really it was because the air spring sucked all the bath oil and left a tight bushing running dry on the stanchion. But if bushings are the tiniest bit too loose then its called out IMMEDIATELY

I have run my sizing tools through pretty much every fork I've worked on in the last 6 years - but I spent a lot of time testing different sizes and understanding the clearances needed so I'm not overdoing it. With a lot of new forks now it basically just a clearance test if the tool goes through easily then I can be sure they are good enough and not going to cause issues for people. There are definitely a lot of sizing tools out there (a lot of the commercially available ones too....) which come in crazy big sizes like +0.15mm and thats a real concern if used in the wrong hands!

Jakub_G wrote:
+0.15mm oversize would take some serious time and a lot of elbow grease to make I through the bushing that is in typical size range. I...

+0.15mm oversize would take some serious time and a lot of elbow grease to make I through the bushing that is in typical size range. I use + 0.1mm head on my boxxer, the lowers weren't too bad from the factory, but I still got decent workout from it don't it in the sunny afternoon lol. I don't think I would be even able to start the burnishing process with +0.15

Yeah, 0.1mm is as large a burnishing head as I've ever made. That is the max limit for me for sure. 

2supple
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5/21/2025 7:47pm Edited Date/Time 5/21/2025 7:50pm
Dave_Camp wrote:

That’s more or less what is done by a series of machines. Then go/no-go gage tested and sent down the line. 

In the last decade Nike, Adidas, etc. made factories which focused on robot automation instead of relying on people in China to make shoes. Long story short it was not profitable. 

Point is, could you make a robot to burnish bushings with enough time and resources? Probably. Is it cost effective? Very unlikely. 

 

1
Johnboy
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5/21/2025 8:09pm
Primoz wrote:
Holy mother of God!!! I would not want that thing anywhere near my bushings (fork or otherwise)!!For real, as @Dave_Camp said this thing will do all...

Holy mother of God!!! I would not want that thing anywhere near my bushings (fork or otherwise)!!

For real, as @Dave_Camp said this thing will do all kinds of nasty stuff to the bushings besides burnish it to size.

This is what is recommended by GGB for their DP4 bushing (steel backed, sintered bronze and teflon coated, looks very much like the stuff that is used in shock eyelets, probably very different to what is used in fork lowers):
image 318https://www.ggbearings.com/en/our-products/metal-polymer-bearings/dp4

The heads I've made have a bunch more lead-in than the almost square heads that people sell. More lead in makes more sense to me. 

10000190191000018958.jpg?VersionId=whfLZdQVIafRvrF0F1k9KYXuk81000018877
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B Rabbit
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5/21/2025 8:36pm Edited Date/Time 5/21/2025 8:40pm
IMG 6071IMG 6070 0IMG 6072
16
chriskief
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5/21/2025 8:52pm
B Rabbit wrote:
IMG 6071IMG 6070 0IMG 6072

140mm in the rear.

1
Evil96
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5/21/2025 11:38pm
B Rabbit wrote:
IMG 6071IMG 6070 0IMG 6072
chriskief wrote:

140mm in the rear.

+5mm

1
TimBud
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5/22/2025 12:21am Edited Date/Time 5/22/2025 12:22am
sethimus wrote:

takes about a minute for both legs:

https://www.youtube.com/watch?v=HlCWHTxueaY

min 1:00 to about 2:00, a capable engineer should be able to automate this step with a robot...

Is this you?

😉

5
sethimus
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5/22/2025 12:53am
sethimus wrote:

takes about a minute for both legs:

https://www.youtube.com/watch?v=HlCWHTxueaY

min 1:00 to about 2:00, a capable engineer should be able to automate this step with a robot...

TimBud wrote:

Is this you?

😉

you at least could call me a dumbass, else it doesn't work

2
2
juliusha
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5/22/2025 2:54am

Not sure if i has already been discusses, but Pirrion seems to run a non production Supreme.
Current supreme has the Brake and axle on the SS this one has it on the CS.

Not sure how this will affect kinematics

image 323
10
juliusha
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5/22/2025 3:22am

very rought astimation on what this would do to the Kinematics of the bike:

Blue is the version pirrion is running, pink the production

is high antirise the new trend?

image 324

4
thericeman
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5/22/2025 5:43am

a lot of stuff for the new Rallon on the Orbea site 

IMG 7258
5
Etney
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5/22/2025 6:05am

New propain tyee just launched about an hour ago.

Interesting to see both Ochain and Trickstuff brakes come as oem. Its this the first bike to come with Trickstuff from factory? I know there was a scott scale in limited numbers if that counts, otherwise I cant think of one.

 

https://www.propain-bikes.com/en/product/bikes/enduro/tyee-cf/

833c64a8a8c2188dfa9c565dc6503e9d
15
Masjo
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5/22/2025 6:18am Edited Date/Time 5/22/2025 6:20am
Etney wrote:
New propain tyee just launched about an hour ago.Interesting to see both Ochain and Trickstuff brakes come as oem. Its this the first bike to come...

New propain tyee just launched about an hour ago.

Interesting to see both Ochain and Trickstuff brakes come as oem. Its this the first bike to come with Trickstuff from factory? I know there was a scott scale in limited numbers if that counts, otherwise I cant think of one.

 

https://www.propain-bikes.com/en/product/bikes/enduro/tyee-cf/

833c64a8a8c2188dfa9c565dc6503e9d

I would guess that A ) this has something to do with Trickstuff now being owned by DT Swiss, so maybe better distribution/manufacturing potential, and B ) this shows how few 'Factory' models Propain is likely to sell

Edited because I got caught by the B + ) = Cool , which still crops up on faded-red articles from time to time and I find hilarious that no one seems to check or change that

1
5/22/2025 6:26am
juliusha wrote:
very rought astimation on what this would do to the Kinematics of the bike:Blue is the version pirrion is running, pink the productionis high antirise the...

very rought astimation on what this would do to the Kinematics of the bike:

Blue is the version pirrion is running, pink the production

is high antirise the new trend?

image 324

Do you see a change in Anti rise?

More photos

IMG 6652.jpeg?VersionId=2oJb .9aip2WdOKIeYqiNIMG 6654.jpeg?VersionId=dEPIIMG 6655.png?VersionId=4XF4koMx T5Bn4TOVDNV4
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Etney
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5/22/2025 6:48am
Etney wrote:
New propain tyee just launched about an hour ago.Interesting to see both Ochain and Trickstuff brakes come as oem. Its this the first bike to come...

New propain tyee just launched about an hour ago.

Interesting to see both Ochain and Trickstuff brakes come as oem. Its this the first bike to come with Trickstuff from factory? I know there was a scott scale in limited numbers if that counts, otherwise I cant think of one.

 

https://www.propain-bikes.com/en/product/bikes/enduro/tyee-cf/

833c64a8a8c2188dfa9c565dc6503e9d
Masjo wrote:
I would guess that A ) this has something to do with Trickstuff now being owned by DT Swiss, so maybe better distribution/manufacturing potential, and B...

I would guess that A ) this has something to do with Trickstuff now being owned by DT Swiss, so maybe better distribution/manufacturing potential, and B ) this shows how few 'Factory' models Propain is likely to sell

Edited because I got caught by the B + ) = Cool , which still crops up on faded-red articles from time to time and I find hilarious that no one seems to check or change that

Yeah I think that too. 

We've already seen quite a few bikes now this year that doesnt come with the "full" sram or shimano package. Instead they have started speccing TRP's or Hayes as oem on some bikes. From YT and Spesh for example.

No doubt DT will try to sell these as a package deal with hubs/wheelsets to manufacturers. And if the quality stays despite moving the offices/factory, hopefully more people will get to experience great brakes.

2
5/22/2025 7:00am Edited Date/Time 5/22/2025 7:02am

The cover is officially off, Orbea's new Rallon DH and Enduro bike is live - https://www.vitalmtb.com/features/first-ride-revealing-rallon-orbeas-dual-purpose-enduro-and-downhill-machine 

OrbeaRallonDHEnduroReview

Rallon Highlights

- Carbon front & rear triangle // alloy rocker and lower link
- Enduro - mixed wheels or 29-inch // DH - mixed wheels only
- Linkage-driven single pivot design with Orbea's Concentric Boost rear axle pivot

Travel:
- DH - 200mm rear wheel travel // 200mm fork
- Enduro - 170mm rear wheel travel // 180mm fork

- Progressive and linear leverage rate adjustment
- High and low geometry flip chip (enduro models)
- 442mm or 450mm chain stay length
- +/- .75-degree head angle adjustment
- Internal frame storage and water bottle mount
- Optional weights can be added to the lower link (up to 583g DH/550g enduro)
- 148mm boost rear spacing
- Sizes: S-XL
- Enduro builds: E10 - $5,699 // E-TEAM - $7,199 // E-LTD - $9,999
- DH build: D-LTD - $8,299
- Weight (size XL, weights installed): E-LTD - 36.3 lbs (16.5 kg) // D-LTD - 37.1 lbs (16.85 kg) 

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5/22/2025 7:08am
Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-2951Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-3094.jpg?VersionId=MkbEMyzVLHls8Z3OdvnJgY8JQmyroofowler RZ94713.jpg?VersionId=F1wORl8FNGVHsUDnkeRFJA1kEOrbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-5998roofowler RZ94722

 

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5/22/2025 7:52am
 
Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-2951Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-3094.jpg?VersionId=MkbEMyzVLHls8Z3OdvnJgY8JQmyroofowler RZ94713.jpg?VersionId=F1wORl8FNGVHsUDnkeRFJA1kEOrbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-5998roofowler RZ94722

 

This is a very elegant solution and makes perfect sense in the economics of product development.

20
dwhere
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5/22/2025 8:11am Edited Date/Time 5/22/2025 8:47am
 
Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-2951Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-3094.jpg?VersionId=MkbEMyzVLHls8Z3OdvnJgY8JQmyroofowler RZ94713.jpg?VersionId=F1wORl8FNGVHsUDnkeRFJA1kEOrbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-5998roofowler RZ94722

 

This is a very elegant solution and makes perfect sense in the economics of product development.

Also the best implementation of a Neo Shock to date. Build a bike with great descending characteristics and use the shock to sort out the climbing. 

7
5/22/2025 8:12am

The bike comes with 3 weights. I applaud the out of the box thinking!

IMG 6744.jpeg?VersionId=ARItrAYYHR5qIyEp6 xkLzlJB
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5/22/2025 8:40am

That Rallon is specced with the unreleased XTR M9220 brakes as well.

6
5/22/2025 8:54am
juliusha wrote:
very rought astimation on what this would do to the Kinematics of the bike:Blue is the version pirrion is running, pink the productionis high antirise the...

very rought astimation on what this would do to the Kinematics of the bike:

Blue is the version pirrion is running, pink the production

is high antirise the new trend?

image 324

To say it plainly, yes. That's why you've been seeing the chainstays on nearly every production DH bike settle on a midpivot. They'll all calculate the rider's CG differently, but nearly everyone is chasing high AR numbers at the moment, and the easiest way to do that is to change where the chainstay mounts. In that graph the bike reaches the 100% AR mark at around 40-50% travel, so it'll pack down a bit at sag, until it goes past that 100%, where it will want to stand up a little. This basically means the bike is experiencing a form of equilibrium under braking, any braking force at any point in the travel will try to bring it to that 100% mark.

1
5/22/2025 9:00am
 
Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-2951Orbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-3094.jpg?VersionId=MkbEMyzVLHls8Z3OdvnJgY8JQmyroofowler RZ94713.jpg?VersionId=F1wORl8FNGVHsUDnkeRFJA1kEOrbea Rallon %C2%A9 J%C3%A9r%C3%A9mie Reuiller-5998roofowler RZ94722

 

I love this. For ages brands were saying their Enduro bikes were DH bikes you could pedal, but nobody put their money where their mouth was until recently! 

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