MTB Tech Rumors and Innovation

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4/16/2025 11:13am
HexonJuan wrote:
And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a...

And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a compressive load up the length of the stay, vastly increasing load carrying capacity of the mount as a system, which in turn can result in thinner tubing, shaving weight and providing better ride feel for some. That same built in torque takeout can result in a quieter brake system. Maybe moot in MTB whirled, but a valid design concern on the roadie front. Additionally, should one go hamfisted on securing the caliper and roach a thread the frame isn't toast. Get a new caliper, bleed, and go on your way. I don't think it's perfect (it can def use more side-to-side adjustment to me), but there's a lot to appreciate about the design. Hayes was right on the old 22mm mounts. 

kperras wrote:

Despite this, the preferred answer is I.S. mounting. 

Yes. We had a standard that did not require threads to be cut into either frames *or* the calipers themselves. Roach a thread and you don't need to repair a frame, replace a caliper, or bleed your brake line -- just replace a cheap aluminum adapter. 

And don't get me started on how many slightly different lengths of flat-mount brake bolts are out there because every different chainstay depth requires a different bolt.

Flat-mount brakes: brought to you by the same minds that think thru-headset cable/hose routing is a perfectly fine idea. 

22
1
HexonJuan
Posts
375
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Location
WI US
4/16/2025 12:38pm
HexonJuan wrote:
And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a...

And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a compressive load up the length of the stay, vastly increasing load carrying capacity of the mount as a system, which in turn can result in thinner tubing, shaving weight and providing better ride feel for some. That same built in torque takeout can result in a quieter brake system. Maybe moot in MTB whirled, but a valid design concern on the roadie front. Additionally, should one go hamfisted on securing the caliper and roach a thread the frame isn't toast. Get a new caliper, bleed, and go on your way. I don't think it's perfect (it can def use more side-to-side adjustment to me), but there's a lot to appreciate about the design. Hayes was right on the old 22mm mounts. 

kperras wrote:

Despite this, the preferred answer is I.S. mounting. 

We are free to disagree on this matter. I think post mount with its manufacturing dimensional requirements makes for a more robust mount. I ain't judging your opinion, just disagreeing. 

2
HexonJuan
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WI US
4/16/2025 12:42pm
HexonJuan wrote:
And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a...

And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a compressive load up the length of the stay, vastly increasing load carrying capacity of the mount as a system, which in turn can result in thinner tubing, shaving weight and providing better ride feel for some. That same built in torque takeout can result in a quieter brake system. Maybe moot in MTB whirled, but a valid design concern on the roadie front. Additionally, should one go hamfisted on securing the caliper and roach a thread the frame isn't toast. Get a new caliper, bleed, and go on your way. I don't think it's perfect (it can def use more side-to-side adjustment to me), but there's a lot to appreciate about the design. Hayes was right on the old 22mm mounts. 

kperras wrote:

Despite this, the preferred answer is I.S. mounting. 

Yes. We had a standard that did not require threads to be cut into either frames *or* the calipers themselves. Roach a thread and you don't...

Yes. We had a standard that did not require threads to be cut into either frames *or* the calipers themselves. Roach a thread and you don't need to repair a frame, replace a caliper, or bleed your brake line -- just replace a cheap aluminum adapter. 

And don't get me started on how many slightly different lengths of flat-mount brake bolts are out there because every different chainstay depth requires a different bolt.

Flat-mount brakes: brought to you by the same minds that think thru-headset cable/hose routing is a perfectly fine idea. 

Hear you on the flat mount dimensional front. The variability there is rather nuts, but by the same token so is the number of adapters necessary for PM or IS mounts. I like the idea of what flat mount can bring to the table for the reasons I listed prev, however the variability between manufacturers and where they chose to set their origins for the design center is much to be desired. 

1
Jotegr
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Interior, BC CA
4/16/2025 2:04pm Edited Date/Time 4/16/2025 2:05pm
HexonJuan wrote:
And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a...

And more. Inside the triangle flat mount decouples shear forces across the chain and seat stays. Changes the cross-sectional shear on the seat stay into a compressive load up the length of the stay, vastly increasing load carrying capacity of the mount as a system, which in turn can result in thinner tubing, shaving weight and providing better ride feel for some. That same built in torque takeout can result in a quieter brake system. Maybe moot in MTB whirled, but a valid design concern on the roadie front. Additionally, should one go hamfisted on securing the caliper and roach a thread the frame isn't toast. Get a new caliper, bleed, and go on your way. I don't think it's perfect (it can def use more side-to-side adjustment to me), but there's a lot to appreciate about the design. Hayes was right on the old 22mm mounts. 

kperras wrote:

Despite this, the preferred answer is I.S. mounting. 

HexonJuan wrote:
We are free to disagree on this matter. I think post mount with its manufacturing dimensional requirements makes for a more robust mount. I ain't judging...

We are free to disagree on this matter. I think post mount with its manufacturing dimensional requirements makes for a more robust mount. I ain't judging your opinion, just disagreeing. 

Is anybody on a steel frame really concerned IS isn't sufficiently robust? 

also,

 

"please don't even respond at all" is an excellent, if somewhat abridged, quote. 

2
ratchet_catch
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Albuquerque, NM US
4/16/2025 2:11pm
sspomer wrote:
please don't respond about geo to this (or even respond at all), but just FYI, you can easily compare bikes and their geo in our product...

please don't respond about geo to this (or even respond at all), but just FYI, you can easily compare bikes and their geo in our product guide. here's a quick one i put together between a dreadnaught, firebird and sb165 - new bikes are being added all the time.

https://www.vitalmtb.com/product/compare/64471,64876,50471?sizes%5B%5D=50471%2C140291&sizes%5B%5D=64471%2C268071&sizes%5B%5D=64876%2C269856

Screenshot 2025-04-16 at 10.15.24 AM 1.png?VersionId=IAMJSKUIrnecsLtybea1Pj8

This is cool, and something I’d like to see with it is what the “median” bike is though the years. What’s that crabbiest crab bike geometry, and how far off that median geo is a selected bike?

2
4/16/2025 3:34pm
kperras wrote:

Despite this, the preferred answer is I.S. mounting. 

Yes. We had a standard that did not require threads to be cut into either frames *or* the calipers themselves. Roach a thread and you don't...

Yes. We had a standard that did not require threads to be cut into either frames *or* the calipers themselves. Roach a thread and you don't need to repair a frame, replace a caliper, or bleed your brake line -- just replace a cheap aluminum adapter. 

And don't get me started on how many slightly different lengths of flat-mount brake bolts are out there because every different chainstay depth requires a different bolt.

Flat-mount brakes: brought to you by the same minds that think thru-headset cable/hose routing is a perfectly fine idea. 

HexonJuan wrote:
Hear you on the flat mount dimensional front. The variability there is rather nuts, but by the same token so is the number of adapters necessary...

Hear you on the flat mount dimensional front. The variability there is rather nuts, but by the same token so is the number of adapters necessary for PM or IS mounts. I like the idea of what flat mount can bring to the table for the reasons I listed prev, however the variability between manufacturers and where they chose to set their origins for the design center is much to be desired. 

Counterpoint: flat mount brakes also require adapters for different rotor sizes, except for the default 140 or 160 mm (depending on frame manufacturer). 

For the record, I do not know enough about engineering & frame design to question any of what you said about more efficient loading of the frame/tubing. I assume you're correct in that regard. It's plausible that there are engineering gains achieved by relocating the caliper. But from an end user or mechanic perspective, it's a pain in the ass.

I do wonder if the bolt spacing pattern limits the achievable size/power of calipers. AFAIK only Hope has made a 4-piston flat-mount caliper so far.

4
1
HexonJuan
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WI US
4/17/2025 6:15am
kperras wrote:

Despite this, the preferred answer is I.S. mounting. 

HexonJuan wrote:
We are free to disagree on this matter. I think post mount with its manufacturing dimensional requirements makes for a more robust mount. I ain't judging...

We are free to disagree on this matter. I think post mount with its manufacturing dimensional requirements makes for a more robust mount. I ain't judging your opinion, just disagreeing. 

Jotegr wrote:

Is anybody on a steel frame really concerned IS isn't sufficiently robust? 

also,

 

"please don't even respond at all" is an excellent, if somewhat abridged, quote. 

Not sure what's meant by that last bit, but no matter. 

When I say robust mount, I mean in light of taking cross sectional load off the mount screws as well as creating a stiffer interface between the caliper and the frame, which post mount does. Brake force is applied directly to the mount, not through the screws. Some IS mounts are flexy buggers, which results in noise and worse case, vibration. Post Mount pretty much does away with that. Like all things, end game is about tradeoffs. IS is easier to manufacture, PM creates a better interface.

2
2
4/17/2025 6:56am
Jotegr wrote:

Is anybody on a steel frame really concerned IS isn't sufficiently robust? 

also,

 

"please don't even respond at all" is an excellent, if somewhat abridged, quote. 

I hope they're not quoting me and that I'm not in trouble 😅 I sincerely apologise for my part in starting that discussion.

4/17/2025 7:32am Edited Date/Time 4/17/2025 7:33am

I said it before, I'll say it again. That new UNNO is head and shoulders above any other ebike option right now. Long travel, burly build, still  light weight, incredible aesthetics, next gen motor. Price isn't insane either, at least compared to the competition. 

How how unfair is it, Cesar is  not only a fast rider, hes better looking than all of us and living the dream of being a bike and moto engineer. 

https://www.youtube.com/watch?v=DAd4hRvaLrc

4
12
sspomer
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4/17/2025 8:10am

bernard walks through his pivot phoenix (raw and 17 q's to follow this week too)

7
1
krabo83
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4/17/2025 8:42am Edited Date/Time 4/18/2025 12:06am
sspomer wrote:

bernard walks through his pivot phoenix (raw and 17 q's to follow this week too)

on how many frames is he by now? i have seen so many snapped rear ends before on such a new model on social media Sad

7
kperras
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4/17/2025 10:29am Edited Date/Time 4/17/2025 10:32am
HexonJuan wrote:
Not sure what's meant by that last bit, but no matter. When I say robust mount, I mean in light of taking cross sectional load off the...

Not sure what's meant by that last bit, but no matter. 

When I say robust mount, I mean in light of taking cross sectional load off the mount screws as well as creating a stiffer interface between the caliper and the frame, which post mount does. Brake force is applied directly to the mount, not through the screws. Some IS mounts are flexy buggers, which results in noise and worse case, vibration. Post Mount pretty much does away with that. Like all things, end game is about tradeoffs. IS is easier to manufacture, PM creates a better interface.

As someone with a front seat on brake mount designs/development for a number of years, there are pros and cons to each mounting method depending on the material and frame design, and the intended customer. Often the intended customer preference outweighs the best possible engineered solution. Shear force loading the caliper bolts is a non-issue in most cycling applications. For a steel frame, the complexity and cost of using either a post mount or direct mount design might go against the simplicity and cost reduction goals of that project. Those customers might prefer something simple, inexpensive, and easy to use. Post or direct mount forgings are also subject to failure at the weld from design or fabrication errors. TLDR; you can't apply a blanket solution for all applications.

Back to rumours; I look forward to evolving brake designs that Sram's direct mount design will create. 

11
4/17/2025 11:05am
sspomer wrote:

bernard walks through his pivot phoenix (raw and 17 q's to follow this week too)

krabo83 wrote:

on how many frames is he by now? i have seen so many snapped rear ends before on such a new model on social media Sad

How many? Cause honestly if it's a handful, they need to rethink that whole flex stay decision and start handing out updated ones with bearing pivots.

1
joshmtb
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Haslemere GB
4/17/2025 12:05pm
sspomer wrote:

bernard walks through his pivot phoenix (raw and 17 q's to follow this week too)

krabo83 wrote:

on how many frames is he by now? i have seen so many snapped rear ends before on such a new model on social media Sad

How many? Cause honestly if it's a handful, they need to rethink that whole flex stay decision and start handing out updated ones with bearing pivots.

Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage end. Looks like it's a compression failure in the tube that wouldn't be fixed by adding.the bearing. 

Also given the brake mount location the actual angle change on the flex stay is negligible and the 6 bar description is more academic then actually measurable. That said I've not modelled the kinematic myself.

10
chriskief
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4/17/2025 12:33pm
krabo83 wrote:

on how many frames is he by now? i have seen so many snapped rear ends before on such a new model on social media Sad

How many? Cause honestly if it's a handful, they need to rethink that whole flex stay decision and start handing out updated ones with bearing pivots.

joshmtb wrote:
Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage...

Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage end. Looks like it's a compression failure in the tube that wouldn't be fixed by adding.the bearing. 

Also given the brake mount location the actual angle change on the flex stay is negligible and the 6 bar description is more academic then actually measurable. That said I've not modelled the kinematic myself.

Is this the linkage end? 

IMG 2204 0
24
Finkill
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GB
4/17/2025 12:55pm

BK says why not have a light frame, not sure the warranty department will agree with him. Seems an odd goal to go for with a modern DH bike, sure make it not a tank, but weight weenies aren't buying DH bikes. 

17
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joshmtb
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4/17/2025 1:25pm

How many? Cause honestly if it's a handful, they need to rethink that whole flex stay decision and start handing out updated ones with bearing pivots.

joshmtb wrote:
Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage...

Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage end. Looks like it's a compression failure in the tube that wouldn't be fixed by adding.the bearing. 

Also given the brake mount location the actual angle change on the flex stay is negligible and the 6 bar description is more academic then actually measurable. That said I've not modelled the kinematic myself.

chriskief wrote:
Is this the linkage end? 

Is this the linkage end? 

IMG 2204 0

Yes this is the linkage end. That's where it snapped in Tasmania as I recall.

 

2
jonkranked
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4/17/2025 6:45pm Edited Date/Time 4/17/2025 6:45pm

p5pb28021589.jpg?VersionId=XAhu.a4Y8Sdkw7n

6
august_mtb
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afton, VA US
4/17/2025 8:17pm
joshmtb wrote:
Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage...

Peak bending moment occurs at the axle end of the seat stay. This snapping is unrelated to the flex stay if it's happening at the linkage end. Looks like it's a compression failure in the tube that wouldn't be fixed by adding.the bearing. 

Also given the brake mount location the actual angle change on the flex stay is negligible and the 6 bar description is more academic then actually measurable. That said I've not modelled the kinematic myself.

chriskief wrote:
Is this the linkage end? 

Is this the linkage end? 

IMG 2204 0
joshmtb wrote:

Yes this is the linkage end. That's where it snapped in Tasmania as I recall.

 

He snapped the chain stays and seat stays at hardline. 

The picture above was at PDS rock creek

9
boozed
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4/17/2025 8:39pm
jonkranked wrote:

p5pb28021589.jpg?VersionId=XAhu.a4Y8Sdkw7n

Last year's prototype Demo with a TTX22m.2 installed?

Primoz
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SI
4/17/2025 8:45pm
HexonJuan wrote:
Not sure what's meant by that last bit, but no matter. When I say robust mount, I mean in light of taking cross sectional load off the...

Not sure what's meant by that last bit, but no matter. 

When I say robust mount, I mean in light of taking cross sectional load off the mount screws as well as creating a stiffer interface between the caliper and the frame, which post mount does. Brake force is applied directly to the mount, not through the screws. Some IS mounts are flexy buggers, which results in noise and worse case, vibration. Post Mount pretty much does away with that. Like all things, end game is about tradeoffs. IS is easier to manufacture, PM creates a better interface.

kperras wrote:
As someone with a front seat on brake mount designs/development for a number of years, there are pros and cons to each mounting method depending on...

As someone with a front seat on brake mount designs/development for a number of years, there are pros and cons to each mounting method depending on the material and frame design, and the intended customer. Often the intended customer preference outweighs the best possible engineered solution. Shear force loading the caliper bolts is a non-issue in most cycling applications. For a steel frame, the complexity and cost of using either a post mount or direct mount design might go against the simplicity and cost reduction goals of that project. Those customers might prefer something simple, inexpensive, and easy to use. Post or direct mount forgings are also subject to failure at the weld from design or fabrication errors. TLDR; you can't apply a blanket solution for all applications.

Back to rumours; I look forward to evolving brake designs that Sram's direct mount design will create. 

Tell us more. 

3
joshmtb
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4/18/2025 12:34am
jonkranked wrote:

p5pb28021589.jpg?VersionId=XAhu.a4Y8Sdkw7n

boozed wrote:

Last year's prototype Demo with a TTX22m.2 installed?

I didn't look at the image properly the first time - that's pretty catastrophic! Although fixable with a modified layup! 

 

Who's bike was it? 

5
jonkranked
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4/18/2025 5:28am
jonkranked wrote:

p5pb28021589.jpg?VersionId=XAhu.a4Y8Sdkw7n

boozed wrote:

Last year's prototype Demo with a TTX22m.2 installed?

just thought it was a good angle, better than i previously recall seeing. 

1
dolface
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4/18/2025 6:40am
jonkranked wrote:

p5pb28021589.jpg?VersionId=XAhu.a4Y8Sdkw7n

boozed wrote:

Last year's prototype Demo with a TTX22m.2 installed?

jonkranked wrote:

just thought it was a good angle, better than i previously recall seeing. 

I thought the wear marks in this pic were interesting

image 280.png?VersionId=BrNw3iDfEAgc
15
piratetrails
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4/19/2025 1:35pm
Finkill wrote:
BK says why not have a light frame, not sure the warranty department will agree with him. Seems an odd goal to go for with a...

BK says why not have a light frame, not sure the warranty department will agree with him. Seems an odd goal to go for with a modern DH bike, sure make it not a tank, but weight weenies aren't buying DH bikes. 

Your point is valid but I’d take it a step further and say hell no to a light bike due to safety. In my view, frame failures (especially DH bikes meant to hit huge features) are just as bad as helmet failures, full stop.

11
4/19/2025 1:58pm

The Main DH bikes Weve seen in the media breaking have been marketed as light DH bikes, such as the gambler (team changed to the alloy one for a bit) and pivot - both carbon, i dont think its a carbon itself issue but more of a design and choice of layup thickness etc

personally my DH weighs upwards of 19kg with 500g weight under the BB. the things a rocket ship. as BK said, DH tracks are much faster these days and many of the Trek riders said not to make a carbon version of the HP session(this was in a media interview)  as the weight and flex of alloy seems to make them go good.

The only time i've whinged about the weight of my bikes is putting them on my rack which is a non issue haha

8
2
4/20/2025 12:43pm

Not really a tech rumour but a tech wish: since we’ve somewhat stabilized on geo development and are looking at new ways to innovate, can companies put more effort into silencing bikes? It’s kind of embarrassing that a $10k bike sounds like a shopping cart. 
 

21
1
monarchmason
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Nevada City, CA US
4/20/2025 1:22pm
Not really a tech rumour but a tech wish: since we’ve somewhat stabilized on geo development and are looking at new ways to innovate, can companies...

Not really a tech rumour but a tech wish: since we’ve somewhat stabilized on geo development and are looking at new ways to innovate, can companies put more effort into silencing bikes? It’s kind of embarrassing that a $10k bike sounds like a shopping cart. 
 

Baseball card holder tab on my seat stay so I can have a good sounding motorbicycle thing. Thats a industry standard we need. 

9
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