Recent Activity

All

If designed to the same max load, a 35 mm bar is approximately 10% stiffer. The required cross sectional area of the 35 mm bar is also smaller, so it would be lighter. Below is an example where the bar is evaluated as a basic cantilevered beam where the length is 400 mm and the load is 450 N. r1...
Don’t remember off the top of my head since that was a while ago. It was a fair but though. Only possible with a stoppie on pavement or just squeezing the levers hard just because. Although I do remember that 3500 psi was not as much as what was possible just squeezing the levers as hard as you could. If...
I have tested stainless castellated pistons with a 1.5mm wall thickness back to back with phenolic. If your goal is to insulate the calipers from heat, the phenolic is better. No contest. Pretty much instantly 10% lower caliper temp in comparison. From a manufacturing standpoint, stainless is easier to deal with. All you need is a mill or lathe and...

Slavid666 Liked a reply to forum topic Nerding out on Brakes shall we? Not another tech deraliment

1/14/2026 3:19pm
Correct they are thermosets, most are very, very stiff in compressive loading situations, >30ksi. Just as stiff as the aluminum caliper under similar compressive loadings. The only reason there would be impressions and deformations in the phenolic piston blocks is due to poor design leading to stress raisers that allow for point loading putting the material into a plastic deformation condition above typical elastic conditions. I personally have never seen such issues with the phenolic inserts in my Hopes, and I have yet to ever hear of anyone mention it before. I don't have a stress-strain curve for Bakelite or...
This forum topic has 2984 replies.

Nobble Liked a reply to forum topic Nerding out on Brakes shall we? Not another tech deraliment

1/14/2026 8:52am
I believe phenolic resins are a thermoset not a thermoplastic. That means they do not melt at high temperatures. You have to get them hot enough to actually damage the polymer chain for them to do anything.
This forum topic has 2984 replies.

iceman2058 Liked a reply to forum topic Nerding out on Brakes shall we? Not another tech deraliment

1/4/2026 1:02pm
If you advance the piston past the timing port with the lever in the resting position, you have now created a fully closed system between the lever piston and the caliper pistons, where any expansion in fluid volume (as it heats up) will cause the caliper pistons to advance and thus, brake. It's the whole reason the timing port and the expansion reservoir exist to begin with. The only "real" way to adjust the amount of dead stroke in a brake system is to move the timing port or change the hydraulic/mechanical design by altering the ratio between level and...
This forum topic has 2984 replies.

NWRider425 Liked a reply to forum topic 2026 MTB Tech Rumors and Innovation - Longer and Slacker

12/27/2025 12:26pm
Can confirm running a Bronson Cascade link on the V4 Hightower is working great fwiw
This forum topic has 6806 replies.

Dave_Camp Liked a reply to forum topic MTB Tech Rumors and Innovation

12/14/2025 1:47pm
Late to the discussion- but I think you'd have to be a pretty good rider doing A-B-A-B testing to feel 250g of unsprung weight on the rear wheel. The unsprung weight on the rear end is probably about 5kg- wheel, tire, brake caliper, cassette, derailleur, chainstay/seatstay, link etc. 250g is a small % change. Another thing I didn't see any discussion about is the fact that the tire is kind of suspension for the wheel. A heavier wheel might make the tire work harder and filter out some vibration before it can even get to the axle. Think about a...
This forum topic has 30430 replies.

TheSuspensionLabNZ Liked a reply to forum topic MTB Tech Rumors and Innovation

12/14/2025 1:46pm
Yeah this was going to be by next point - heavier wheels can make the tyre stick to the ground better (to a point) so isn't guaranteed to be a negative thing. Plus like you say, heavier wheels normally bring more performance gain realative to the weight change. I've always felt most people could easily "sacrifice" a kg or 2 over the whole bike and gain a MASSIVE amount of performance and/or reliability with zero drawbacks but its hard to convince riders of that..... Neko Mullaly did a video exactly on this a few years ago, I believe it was...
This forum topic has 30430 replies.

CascadeComponents Added a reply to MTB Tech Rumors and Innovation

12/14/2025 1:46pm
The other tricky thing with tires is there’s always the question of what pressure and how stiff of a tire do you need. If you just needed to crush 12 mm tall chatter then low pressure, flexible tire, and super heavy wheel would be very smooth. But then it falls apart as you hit anything bigger. I know I certainly...

CascadeComponents Added a reply to MTB Tech Rumors and Innovation

12/13/2025 11:11am
Your suspension is doing work on the mass of you and the unsprung mass. Viewing it as doing work to slow down the upward motion of the wheel cuts out the majority of the picture. From a suspension performance standpoint, the argument for lower unsprung mass is the wheel can get returned to the ground quicker after it goes over...

CascadeComponents Added a reply to MTB Tech Rumors and Innovation

12/13/2025 9:19am
I think the perceived smoothness of heavier vehicles more comes down to the weight of sprung mass compared to the weight of the rider/driver more than anything. You and your bike a plenty heavy and exert plenty of force in compression to not get bump jumped by even a heavy wheel assuming the suspension and tire pressure is reasonable and...

CascadeComponents Added a reply to MTB Tech Rumors and Innovation

12/12/2025 8:30pm
While a more massive object requires proportionally more force to achieve a specific acceleration, it’s important to remember that in compression the thing imparting this force on the unsprung mass is extremely massive. The unsprung mass is going to get out of the way of whatever impact it encounters. Rebound is really the question.
Difficult: No. Dangerous: No. Expensive: Very. Machining it would require some custom jaws to clamp outward on the ID of the spring. You could then run passes along the outside of the spring to remove material. That would be expensive because of tooling and just paying someone to work it all out. The equation for the spring rate of a...

CascadeComponents Added a reply to Syn.Bike and Linkage Design Help?

11/16/2025 7:31pm
I was wondering if that might be the case. If you assume the general shape of a leverage curve is defined, which is usually accurate if you’re looking at one particular layout, you can define two of the following: travel, initial leverage, and final leverage. In the example where the leverage curve is a line in the form of mx+b...

CascadeComponents Added a reply to Syn.Bike and Linkage Design Help?

11/14/2025 8:16pm
When you say you are near where you want with leverage but needing a more linear rear end, what do you mean? Like is the initial or final leverage ratio where you want it but the amount of progression is not?

beaverbiker Liked a reply to forum topic The Bikeconomics (Mega)Thread

10/31/2025 11:04am
I'm an engineering manager in aerospace that spends a lot of time with customers at various DoD agencies. Can confirm that none of the people actually making decisions will ever go on a Podcast or any social media platform. The fact that he feels comfortable going on Joe Rogan and spewing all of that information just tells you that he is not privy to real information.
This forum topic has 5368 replies.
What app is that? All the phone based ones I've messed with have been pretty bad so I gave up on them. As far as figuring out spring curves, it would probably be easier and more accurate to measure the shock's actual spring curve and then fit it to an equation to approximate the curve at any pressure. If you...