MTB Tech Rumors and Innovation

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pinkrobe
Posts
271
Joined
5/16/2015
Location
Revelstoke, BC, CA
10/24/2024 8:07am
One of the millions of companies selling billet pedals and stems should start selling spacers for 29er forks that optimize geo for 27.5 front wheels. I've...

One of the millions of companies selling billet pedals and stems should start selling spacers for 29er forks that optimize geo for 27.5 front wheels. I've heard of many pro riders using these, but I'm not aware of any company currently selling them. 

pinkrobe wrote:
I don't know if you can get them aftermarket, but Rocky Mountain sold the 2019 (?) Pipeline/Instinct with a ~10mm crown spacer so you could switch...

I don't know if you can get them aftermarket, but Rocky Mountain sold the 2019 (?) Pipeline/Instinct with a ~10mm crown spacer so you could switch front wheels and get the same geo. It sat under the crown race I think. I feel like it would be relatively easy to make one, but I am no engineer.

metadave wrote:
That was actually a ZS and EC cup set that you would swap out, pretty easy to do with a new lower cup if you can...

That was actually a ZS and EC cup set that you would swap out, pretty easy to do with a new lower cup if you can get the right ones. But that was also for a 29/27.5+ wheel mix which are close to the same size, so you might need a bit more to get something from it. 

You are correct! As soon as I read your post the memory flashed back into my head.

1
Zuestman
Posts
194
Joined
10/27/2014
Location
Seattle, WA, USA
10/24/2024 8:12am
Marcus J wrote:

A standardized (blasphemy!) oval'ish headset standard would be awesome that give +-10mm reach/lots of angle adjust

FSA has a system called the RAS.  not a full +/- 10mm (20mm overall) but about +/-5mm.   Being shopped to companies right now with an open design so that it can become a standard.  Discussions on angle as well (though gets into a MULTITUDE of cup options if you combo it all).  We are trying... just need bike companies to buy in.  But the designs are out there and being shopped.

15
Zuestman
Posts
194
Joined
10/27/2014
Location
Seattle, WA, USA
10/24/2024 8:14am
What are you talking about? The zero stack 56 headset all allows for the largest room of any headset that’s available.  You should be able to...

What are you talking about? The zero stack 56 headset all allows for the largest room of any headset that’s available.  You should be able to do 8 mm front and back with a straight. Fork and five mill front and back with a standard tapered fork  The only thing that offers more is that stupid ZS66 that a few companies use for E bikes for some reason.   

Who makes a tapered steerer compatible reach adjust ZS56/56? Work components only offers a ZS56 top, EC56 bottom for 1.125x1.5 tapered. They have reach adjusts for...

Who makes a tapered steerer compatible reach adjust ZS56/56? Work components only offers a ZS56 top, EC56 bottom for 1.125x1.5 tapered. They have reach adjusts for ZS56/66 and a ZS56/56 for 1.125 steerers. 

kperras wrote:
You cannot adjust the lower bearing position fore-aft in a tapered 1.5, ZS56 cup. There is 0 room for that. You can adjust the reach by a...

You cannot adjust the lower bearing position fore-aft in a tapered 1.5, ZS56 cup. There is 0 room for that. 

You can adjust the reach by a total of 10mm in a ZS66 cup.

Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for straight.  The bigger issue for most users is getting the cups in straight (yes this really is an end user/shop issue that has to be heavily considered having dealt with other systems).

The better option is the RAS reach adjust.  Luckily MTB companies I think want to go away from internal routing, so more open to this option.  We are trying....

25
Primoz
Posts
4676
Joined
8/1/2009
Location
SI
10/24/2024 8:25am Edited Date/Time 10/24/2024 8:26am

Some kind of guiding for it in the system would probably aleviate alignment issues. Maybe a groove in the headtube and a pin in the headset cup to be guided into the groove or something along those lines (if you want to keep an easy to make round headtube).

Said grooves and/or pins could be executed by the use of standard steel pins pressed into a correctly placed hole on either the frame or the headset cup.

3
Zuestman
Posts
194
Joined
10/27/2014
Location
Seattle, WA, USA
10/24/2024 8:33am
Primoz wrote:
Some kind of guiding for it in the system would probably aleviate alignment issues. Maybe a groove in the headtube and a pin in the headset...

Some kind of guiding for it in the system would probably aleviate alignment issues. Maybe a groove in the headtube and a pin in the headset cup to be guided into the groove or something along those lines (if you want to keep an easy to make round headtube).

Said grooves and/or pins could be executed by the use of standard steel pins pressed into a correctly placed hole on either the frame or the headset cup.

oh agreed there are "simple" ways to fix this... then getting then standardized, and correct tolerances around the industry is a different matter... as an industry we can't get a round hole done right... now add a precise pin location to that.....

11
Primoz
Posts
4676
Joined
8/1/2009
Location
SI
10/24/2024 8:54am

Yeah I know... Someone somewhere (thoughts on forks thread maybe?) just recently commented that pressfit BBs are, theoretically, the most logical thing to do, but given how hard it seems for the industry to make two concentric holes it was an utter failure. And it's 100 % true.

There needs to be an SBE (Society of Bicycle Engineers, bike equivalent of automotive counterpart SAE) that would define the standards to all things important - interfaces, dimensions, load ratings and tests, etc.

6
Zuestman
Posts
194
Joined
10/27/2014
Location
Seattle, WA, USA
10/24/2024 9:00am
Primoz wrote:
Yeah I know... Someone somewhere (thoughts on forks thread maybe?) just recently commented that pressfit BBs are, theoretically, the most logical thing to do, but given...

Yeah I know... Someone somewhere (thoughts on forks thread maybe?) just recently commented that pressfit BBs are, theoretically, the most logical thing to do, but given how hard it seems for the industry to make two concentric holes it was an utter failure. And it's 100 % true.

There needs to be an SBE (Society of Bicycle Engineers, bike equivalent of automotive counterpart SAE) that would define the standards to all things important - interfaces, dimensions, load ratings and tests, etc.

oh the tolerances are there... it's just holding to them.

 

BB30: 40.96-40.985mm

PF30 (and all equivalents) 45.95-46

HT I have as well.  only one that isnt consistently called out is BB86 (I am sure Shimano has the frame tolerance but never seen it posted). Its more as has been discussed ad nauseum.... the cost to hold those tolerances would make frames even more expensive than they already are....

6
kperras
Posts
186
Joined
12/19/2012
Location
CA
10/24/2024 9:33am Edited Date/Time 10/24/2024 9:34am

Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66 round headsets for the alloy models. 10mm of reach adjust possible. The headset guts are just standard components: bearings, races, top caps, etc.

23
marzbomber888
Posts
187
Joined
6/25/2023
Location
Vancouver, WA, USA
10/24/2024 9:57am
Who makes a tapered steerer compatible reach adjust ZS56/56? Work components only offers a ZS56 top, EC56 bottom for 1.125x1.5 tapered. They have reach adjusts for...

Who makes a tapered steerer compatible reach adjust ZS56/56? Work components only offers a ZS56 top, EC56 bottom for 1.125x1.5 tapered. They have reach adjusts for ZS56/66 and a ZS56/56 for 1.125 steerers. 

kperras wrote:
You cannot adjust the lower bearing position fore-aft in a tapered 1.5, ZS56 cup. There is 0 room for that. You can adjust the reach by a...

You cannot adjust the lower bearing position fore-aft in a tapered 1.5, ZS56 cup. There is 0 room for that. 

You can adjust the reach by a total of 10mm in a ZS66 cup.

Zuestman wrote:
Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for...

Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for straight.  The bigger issue for most users is getting the cups in straight (yes this really is an end user/shop issue that has to be heavily considered having dealt with other systems).

The better option is the RAS reach adjust.  Luckily MTB companies I think want to go away from internal routing, so more open to this option.  We are trying....

Maybe focus on making headsets that are not made of Swiss cheese with 30,000 different bearing options 

1
16
Jotegr
Posts
377
Joined
6/28/2024
Location
Interior, BC, CA
10/24/2024 10:09am Edited Date/Time 10/24/2024 1:47pm
kperras wrote:
You cannot adjust the lower bearing position fore-aft in a tapered 1.5, ZS56 cup. There is 0 room for that. You can adjust the reach by a...

You cannot adjust the lower bearing position fore-aft in a tapered 1.5, ZS56 cup. There is 0 room for that. 

You can adjust the reach by a total of 10mm in a ZS66 cup.

Zuestman wrote:
Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for...

Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for straight.  The bigger issue for most users is getting the cups in straight (yes this really is an end user/shop issue that has to be heavily considered having dealt with other systems).

The better option is the RAS reach adjust.  Luckily MTB companies I think want to go away from internal routing, so more open to this option.  We are trying....

Maybe focus on making headsets that are not made of Swiss cheese with 30,000 different bearing options 

>Bike manufacturers spec 30,000 different headset combinations on frames over the last four decades

>FSA makes something compatible

How dare they!

21
1
marzbomber888
Posts
187
Joined
6/25/2023
Location
Vancouver, WA, USA
10/24/2024 10:34am
Zuestman wrote:
Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for...

Working for FSA I can 100% confirm that there is NO room in a ZS 56 HT to run a reach adjust for tapered.  some for straight.  The bigger issue for most users is getting the cups in straight (yes this really is an end user/shop issue that has to be heavily considered having dealt with other systems).

The better option is the RAS reach adjust.  Luckily MTB companies I think want to go away from internal routing, so more open to this option.  We are trying....

Maybe focus on making headsets that are not made of Swiss cheese with 30,000 different bearing options 

Jotegr wrote:

>Bike manufacturers spec 30,000 different headset combinations on frames over the last four decades

>FSA makes something compatible

How dare they!

Havnt owned any mtb that hope doesn’t make a headset for and they make 2 bearings.  Not sure why FSA needs to have so many.  Make finding replacements impossible. 

9
Zuestman
Posts
194
Joined
10/27/2014
Location
Seattle, WA, USA
10/24/2024 10:59am

Maybe focus on making headsets that are not made of Swiss cheese with 30,000 different bearing options 

Jotegr wrote:

>Bike manufacturers spec 30,000 different headset combinations on frames over the last four decades

>FSA makes something compatible

How dare they!

Havnt owned any mtb that hope doesn’t make a headset for and they make 2 bearings.  Not sure why FSA needs to have so many.  Make...

Havnt owned any mtb that hope doesn’t make a headset for and they make 2 bearings.  Not sure why FSA needs to have so many.  Make finding replacements impossible. 

We make them because the bike companies request them.  and actually when you start digging into it, we dopnt make a ton of bearings, just combos with bearings for different uses. and we usually have decent stock for our HS.  feel free to reach out to us directly and we can usually sort a bearing that works (many are cross compatible).  If you have more questions directly related to a HS feel free to DM me.

24
marzbomber888
Posts
187
Joined
6/25/2023
Location
Vancouver, WA, USA
10/24/2024 11:10am
Jotegr wrote:

>Bike manufacturers spec 30,000 different headset combinations on frames over the last four decades

>FSA makes something compatible

How dare they!

Havnt owned any mtb that hope doesn’t make a headset for and they make 2 bearings.  Not sure why FSA needs to have so many.  Make...

Havnt owned any mtb that hope doesn’t make a headset for and they make 2 bearings.  Not sure why FSA needs to have so many.  Make finding replacements impossible. 

Zuestman wrote:
We make them because the bike companies request them.  and actually when you start digging into it, we dopnt make a ton of bearings, just combos...

We make them because the bike companies request them.  and actually when you start digging into it, we dopnt make a ton of bearings, just combos with bearings for different uses. and we usually have decent stock for our HS.  feel free to reach out to us directly and we can usually sort a bearing that works (many are cross compatible).  If you have more questions directly related to a HS feel free to DM me.

Thanks I appreciate it but last time I called in somone said you make of 400 different bearings. I just had 3 oem FSA head sets blow up in weeks of use. Same with the crown race. Taken off this cane creek 40 lower about 6 times still is fine. Every time I take off a FSA lower it breaks or bends.  Same with hope. Never had any issues.    Back to rumors…

1
18
NoahColorado
Posts
401
Joined
8/1/2009
Location
Fruita, CO, USA
10/24/2024 12:03pm
Who makes a tapered steerer compatible reach adjust ZS56/56? Work components only offers a ZS56 top, EC56 bottom for 1.125x1.5 tapered. They have reach adjusts for...

Who makes a tapered steerer compatible reach adjust ZS56/56? Work components only offers a ZS56 top, EC56 bottom for 1.125x1.5 tapered. They have reach adjusts for ZS56/66 and a ZS56/56 for 1.125 steerers. 

Yeah I had a +5mm reach headset from Works like this (EC44/EC56) and while it technically did extend reach by 5mm, you effectively lose some of that with the added stack from going to EC cups from ZS cups. I guess what it really does is slacken headangle without losing reach (from baseline).

5
10/24/2024 12:04pm
BrambleLee wrote:
Re: upcoming Shimano updates—I’ll be very curious to see whether they follow SRAM’s lead on pushing the cassette outboard for a 55mm chainline. I wish SRAM hadn’t...

Re: upcoming Shimano updates—I’ll be very curious to see whether they follow SRAM’s lead on pushing the cassette outboard for a 55mm chainline. 

I wish SRAM hadn’t done it to begin with, but now that the toothpaste is out of the tube, everyone else kind of needs to do it too, no?

I was speaking with some guys in the sram tent at a crankworx event shortly after transmission was released and they said that it was a request from frame manufacturers to go to 55mm chain line in order to accomodate a wider variety of suspension linkages and rear triangle layouts.

10
10/24/2024 1:48pm

The Marin Alpine trail XR has a nifty +- angle cups for a budget frame. So it's totally doable even at low cost. 

I really want a Rocky because of the headset adjust meaning you can size it perfectly, just wish it was 6.5k aud and receives mediocre warranty standards in aus. 

4
Eae903
Posts
462
Joined
10/20/2023
Location
Not Saying., WY, USA
Fantasy
10/24/2024 3:19pm

You're all missing the real solution when it comes to headsets and reach / angle adjust. We should just be making bikes that use an EC44/EC56 or EC56/EC56 headset. Simple and easy. 

4
TEAMROBOT
Posts
1571
Joined
9/2/2009
Location
Los Angeles, CA, USA
Fantasy
10/24/2024 3:23pm Edited Date/Time 10/24/2024 5:30pm

Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to their heart's content, then use an angle grinder to cut off whichever ones they don't end up using. Or save them all for resale value. Choose your own adventure.

38
noodlenosteeze
Posts
219
Joined
1/12/2023
Location
Salt Lake City, UT, USA
10/24/2024 3:28pm
TEAMROBOT wrote:
Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to...

Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to their heart's content, then use an angle grinder to cut off whichever ones they don't end up using. Or save them all for resale value. Choose your own adventure.

Great idea, you can carry 2 extra forks with you in the event that one breaks on your ride too. 

2
dolface
Posts
1713
Joined
10/26/2015
Location
USA
10/24/2024 4:36pm
TEAMROBOT wrote:
Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to...

Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to their heart's content, then use an angle grinder to cut off whichever ones they don't end up using. Or save them all for resale value. Choose your own adventure.

Bring back the "spam can" headtube... (I forget which company had one on a test mule)

3
brash
Posts
959
Joined
4/24/2019
Location
AU
10/24/2024 4:42pm
TEAMROBOT wrote:
Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to...

Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to their heart's content, then use an angle grinder to cut off whichever ones they don't end up using. Or save them all for resale value. Choose your own adventure.

Great idea, you can carry 2 extra forks with you in the event that one breaks on your ride too. 

No shit, when I had my first gen stumpy evo (in my sig) I would take a spare shock in my car because chances are the side loading would kill one. I wore the head on the shock mount bolt out from removing it so much lol

Cane Creek still has a photo of me on their dartboard! 

7
ebruner
Posts
417
Joined
3/29/2018
Location
Tustin, CA, USA
10/24/2024 4:44pm Edited Date/Time 10/24/2024 4:46pm
kperras wrote:
Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66...

Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66 round headsets for the alloy models. 10mm of reach adjust possible. The headset guts are just standard components: bearings, races, top caps, etc.

I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in the bike is bar none, the worst headset I have dealt with since my days dealing with threaded headsets.  Both crown races are terrible designs and are a constant source for noise.  The lower split race is a terrible idea, it lets dirt get under it, which causes creaking between the crown race and the crown.  The upper race has some terrible tolerances and is both hard to get onto the steer tube and somehow also difficult to remove.  Like a dummy... I just figured I got a bad sample of my first FSA 55r and bought another one... both sucked and are now in the trash.  

What makes matters worse... is that there are 4 headsets available industry wide for this standard.  FSA 55r, a nukeproof one with a built in knock block, an acros pile of garbage and a works components 5mm reach adjust.  I ended up buying a 5mm reach adjust works headset (even though I am not interested in altering the reach of my xl frame) so I could finally ditch the fsa disaster.  

/end rant (sorta)... When I got this bike, I was stoked because for years I've been ranting about why we still have integrated headsets not that we've woken up and realized that we need more stack across nearly all sizes.  It seems like being able to put an angle adjust headset is a value add for end users and at least a start, would be for all brands to go to press in headsets.  Bonus points for just selling the bike with an angle adjust, and reach adjust headset design from the factory.  It also feels like the overall cost of adding this to the design would easily be made back up by the extra sales you would grab because now you have less people that are in between sizes and are turned off by your particular take for sizing.  I know for me at 6'2", I do like a reach number between 485-500.  I like 485ish on my trail and XC bikes where I do more seated pedaling/turning, I like 490-500 on my mullet enduro bikes and I like around a 490 on my ebikes.  But now the industry is pushing XLs larger, in the 500-505 range, and I struggle to feel at home on a 470.

I digress... I thought this zs56/zs66 standard on the relay was going to be rad and answering a rant that I have had for years... I never once stopped to do some research and think through headset availability.  I guess I would have still bought the bike... but now that I know that there basically are only trash headsets for this standard... I'm pretty pissed/annoyed.  

4
6
marzbomber888
Posts
187
Joined
6/25/2023
Location
Vancouver, WA, USA
10/24/2024 5:02pm
kperras wrote:
Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66...

Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66 round headsets for the alloy models. 10mm of reach adjust possible. The headset guts are just standard components: bearings, races, top caps, etc.

ebruner wrote:
I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in...

I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in the bike is bar none, the worst headset I have dealt with since my days dealing with threaded headsets.  Both crown races are terrible designs and are a constant source for noise.  The lower split race is a terrible idea, it lets dirt get under it, which causes creaking between the crown race and the crown.  The upper race has some terrible tolerances and is both hard to get onto the steer tube and somehow also difficult to remove.  Like a dummy... I just figured I got a bad sample of my first FSA 55r and bought another one... both sucked and are now in the trash.  

What makes matters worse... is that there are 4 headsets available industry wide for this standard.  FSA 55r, a nukeproof one with a built in knock block, an acros pile of garbage and a works components 5mm reach adjust.  I ended up buying a 5mm reach adjust works headset (even though I am not interested in altering the reach of my xl frame) so I could finally ditch the fsa disaster.  

/end rant (sorta)... When I got this bike, I was stoked because for years I've been ranting about why we still have integrated headsets not that we've woken up and realized that we need more stack across nearly all sizes.  It seems like being able to put an angle adjust headset is a value add for end users and at least a start, would be for all brands to go to press in headsets.  Bonus points for just selling the bike with an angle adjust, and reach adjust headset design from the factory.  It also feels like the overall cost of adding this to the design would easily be made back up by the extra sales you would grab because now you have less people that are in between sizes and are turned off by your particular take for sizing.  I know for me at 6'2", I do like a reach number between 485-500.  I like 485ish on my trail and XC bikes where I do more seated pedaling/turning, I like 490-500 on my mullet enduro bikes and I like around a 490 on my ebikes.  But now the industry is pushing XLs larger, in the 500-505 range, and I struggle to feel at home on a 470.

I digress... I thought this zs56/zs66 standard on the relay was going to be rad and answering a rant that I have had for years... I never once stopped to do some research and think through headset availability.  I guess I would have still bought the bike... but now that I know that there basically are only trash headsets for this standard... I'm pretty pissed/annoyed.  

Yes I have this exact bike with this issue.  Horrible headset. Maybe the FSA guy will

Chime in and give us a better solution

2
1
crablink
Posts
2
Joined
10/2/2024
Location
Adelaide, SA, AU
10/24/2024 6:24pm
kperras wrote:
Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66...

Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66 round headsets for the alloy models. 10mm of reach adjust possible. The headset guts are just standard components: bearings, races, top caps, etc.

ebruner wrote:
I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in...

I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in the bike is bar none, the worst headset I have dealt with since my days dealing with threaded headsets.  Both crown races are terrible designs and are a constant source for noise.  The lower split race is a terrible idea, it lets dirt get under it, which causes creaking between the crown race and the crown.  The upper race has some terrible tolerances and is both hard to get onto the steer tube and somehow also difficult to remove.  Like a dummy... I just figured I got a bad sample of my first FSA 55r and bought another one... both sucked and are now in the trash.  

What makes matters worse... is that there are 4 headsets available industry wide for this standard.  FSA 55r, a nukeproof one with a built in knock block, an acros pile of garbage and a works components 5mm reach adjust.  I ended up buying a 5mm reach adjust works headset (even though I am not interested in altering the reach of my xl frame) so I could finally ditch the fsa disaster.  

/end rant (sorta)... When I got this bike, I was stoked because for years I've been ranting about why we still have integrated headsets not that we've woken up and realized that we need more stack across nearly all sizes.  It seems like being able to put an angle adjust headset is a value add for end users and at least a start, would be for all brands to go to press in headsets.  Bonus points for just selling the bike with an angle adjust, and reach adjust headset design from the factory.  It also feels like the overall cost of adding this to the design would easily be made back up by the extra sales you would grab because now you have less people that are in between sizes and are turned off by your particular take for sizing.  I know for me at 6'2", I do like a reach number between 485-500.  I like 485ish on my trail and XC bikes where I do more seated pedaling/turning, I like 490-500 on my mullet enduro bikes and I like around a 490 on my ebikes.  But now the industry is pushing XLs larger, in the 500-505 range, and I struggle to feel at home on a 470.

I digress... I thought this zs56/zs66 standard on the relay was going to be rad and answering a rant that I have had for years... I never once stopped to do some research and think through headset availability.  I guess I would have still bought the bike... but now that I know that there basically are only trash headsets for this standard... I'm pretty pissed/annoyed.  

Yes I have this exact bike with this issue.  Horrible headset. Maybe the FSA guy will

Chime in and give us a better solution

got this headset on a 2022 norco range vlt and its never been silent always creaking real bad.

3
Jotegr
Posts
377
Joined
6/28/2024
Location
Interior, BC, CA
10/24/2024 8:07pm Edited Date/Time 10/25/2024 8:37am
TEAMROBOT wrote:
Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to...

Million dollar idea: every frame comes with three headtubes welded in a neat row to the front of it. Users can play around with reach to their heart's content, then use an angle grinder to cut off whichever ones they don't end up using. Or save them all for resale value. Choose your own adventure.

dolface wrote:

Bring back the "spam can" headtube... (I forget which company had one on a test mule)

Prototype aluminum norco range.

 

The oval headset from the Aurum HSP would be awesome in a tapered fit. Mine has been solid since 2019. No ability to run an angleset unless someone made a one-off for the frame. 

EDIT: . For those not familiar with Norco's system, it's essentially two IS headsets in one bike (yes, yes, I know we hate those but hear me out). The first is an oval shaped IS headset in the carbon frame itself, and the second is comprised of aluminum cups made to fit in the oval recess which in turn have the actual IS bearing seat. The bike came with four cups: an upper and lower offset set, and an upper and lower inline set. Using the inline set, you got the reach the bike was designed for. Using the offset set, you could go +/- 5mm of reach by flipping the cups around. It's sort of a production version of the spam can but only works for 1 1/8 steerers, but could be adapted to work with tapered forks (check out the bike checks if you don't believe me).

I'm sure the system isn't flawless but it's worked well in my experience and I don't recall ever hearing someone complain about it in real life or online, but the Aurum HSP was never a high volume bike, and because it fit kinda small when it was brand-spanking, probably sees nearly 100% of people run it in the longest setting. 

For a visual, here's a photo from the other site with the cups in the longest setting: 

p5pb16001915
5
kperras
Posts
186
Joined
12/19/2012
Location
CA
10/24/2024 8:31pm
ebruner wrote:
I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in...

I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in the bike is bar none, the worst headset I have dealt with since my days dealing with threaded headsets.  Both crown races are terrible designs and are a constant source for noise.  The lower split race is a terrible idea, it lets dirt get under it, which causes creaking between the crown race and the crown.  The upper race has some terrible tolerances and is both hard to get onto the steer tube and somehow also difficult to remove.  Like a dummy... I just figured I got a bad sample of my first FSA 55r and bought another one... both sucked and are now in the trash.  

What makes matters worse... is that there are 4 headsets available industry wide for this standard.  FSA 55r, a nukeproof one with a built in knock block, an acros pile of garbage and a works components 5mm reach adjust.  I ended up buying a 5mm reach adjust works headset (even though I am not interested in altering the reach of my xl frame) so I could finally ditch the fsa disaster.  

/end rant (sorta)... When I got this bike, I was stoked because for years I've been ranting about why we still have integrated headsets not that we've woken up and realized that we need more stack across nearly all sizes.  It seems like being able to put an angle adjust headset is a value add for end users and at least a start, would be for all brands to go to press in headsets.  Bonus points for just selling the bike with an angle adjust, and reach adjust headset design from the factory.  It also feels like the overall cost of adding this to the design would easily be made back up by the extra sales you would grab because now you have less people that are in between sizes and are turned off by your particular take for sizing.  I know for me at 6'2", I do like a reach number between 485-500.  I like 485ish on my trail and XC bikes where I do more seated pedaling/turning, I like 490-500 on my mullet enduro bikes and I like around a 490 on my ebikes.  But now the industry is pushing XLs larger, in the 500-505 range, and I struggle to feel at home on a 470.

I digress... I thought this zs56/zs66 standard on the relay was going to be rad and answering a rant that I have had for years... I never once stopped to do some research and think through headset availability.  I guess I would have still bought the bike... but now that I know that there basically are only trash headsets for this standard... I'm pretty pissed/annoyed.  

Whatever ZS56/66 headset that you have in your Transition is not the one that comes in Rocky Mountains. The cups are our own design that use standard 36x45 bearings, the bearings we spec are high end sealed stainless, and the crown race is not split. I'm not sure the comparison is valid here.

7
1
ebruner
Posts
417
Joined
3/29/2018
Location
Tustin, CA, USA
10/24/2024 9:49pm Edited Date/Time 10/24/2024 9:50pm
ebruner wrote:
I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in...

I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in the bike is bar none, the worst headset I have dealt with since my days dealing with threaded headsets.  Both crown races are terrible designs and are a constant source for noise.  The lower split race is a terrible idea, it lets dirt get under it, which causes creaking between the crown race and the crown.  The upper race has some terrible tolerances and is both hard to get onto the steer tube and somehow also difficult to remove.  Like a dummy... I just figured I got a bad sample of my first FSA 55r and bought another one... both sucked and are now in the trash.  

What makes matters worse... is that there are 4 headsets available industry wide for this standard.  FSA 55r, a nukeproof one with a built in knock block, an acros pile of garbage and a works components 5mm reach adjust.  I ended up buying a 5mm reach adjust works headset (even though I am not interested in altering the reach of my xl frame) so I could finally ditch the fsa disaster.  

/end rant (sorta)... When I got this bike, I was stoked because for years I've been ranting about why we still have integrated headsets not that we've woken up and realized that we need more stack across nearly all sizes.  It seems like being able to put an angle adjust headset is a value add for end users and at least a start, would be for all brands to go to press in headsets.  Bonus points for just selling the bike with an angle adjust, and reach adjust headset design from the factory.  It also feels like the overall cost of adding this to the design would easily be made back up by the extra sales you would grab because now you have less people that are in between sizes and are turned off by your particular take for sizing.  I know for me at 6'2", I do like a reach number between 485-500.  I like 485ish on my trail and XC bikes where I do more seated pedaling/turning, I like 490-500 on my mullet enduro bikes and I like around a 490 on my ebikes.  But now the industry is pushing XLs larger, in the 500-505 range, and I struggle to feel at home on a 470.

I digress... I thought this zs56/zs66 standard on the relay was going to be rad and answering a rant that I have had for years... I never once stopped to do some research and think through headset availability.  I guess I would have still bought the bike... but now that I know that there basically are only trash headsets for this standard... I'm pretty pissed/annoyed.  

kperras wrote:
Whatever ZS56/66 headset that you have in your Transition is not the one that comes in Rocky Mountains. The cups are our own design that use...

Whatever ZS56/66 headset that you have in your Transition is not the one that comes in Rocky Mountains. The cups are our own design that use standard 36x45 bearings, the bearings we spec are high end sealed stainless, and the crown race is not split. I'm not sure the comparison is valid here.

You're right, I wrote that like it was a comparison, didn't mean it to sound that way... And even if I did, you're right it's not valid. I haven't been able to find photos of the system you guys were using. I did assume here it was zs56/66. 

Transition always has a handful of frame details that seem to be finished with an "eh, good enough" type of mentality. That for sure hasn't been my experience with rocky mountains. I assume you guys chose better then transition did. 

Still, I'm a little bummed to have ended up with a bike that has a standard that basically isn't supported and all of the products on the market sorta suck. I definitely want to be able to adjust reach by +/-5, and have the option for +/- 1 degree of hta. I've had a few bikes with integrated headsets that I very likely would still have if I could. Have adjusted that. Seems like a really good value proposition for consumers. To date, my experience with zs56/66 is not that, at least not yet. 

4
krabo83
Posts
733
Joined
12/26/2017
Location
AT
10/24/2024 11:25pm

can we get back to rumors and please keep the headset standard discussion seperated (again)?!

thx

29
1
10/25/2024 1:38am
krabo83 wrote:

can we get back to rumors and please keep the headset standard discussion seperated (again)?!

thx

17
10/25/2024 6:30am
kperras wrote:
Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66...

Just going to leave this here...Rocky Mountain Bicycles is using the FSA system on the carbon Altitude and Instincts, and our own designed (FSA made) ZS56|66 round headsets for the alloy models. 10mm of reach adjust possible. The headset guts are just standard components: bearings, races, top caps, etc.

ebruner wrote:
I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in...

I hate being that guy... but my experience with zs56|zs66 headset standards on my transition relay has been horrible.  The FSA 55r headset that came in the bike is bar none, the worst headset I have dealt with since my days dealing with threaded headsets.  Both crown races are terrible designs and are a constant source for noise.  The lower split race is a terrible idea, it lets dirt get under it, which causes creaking between the crown race and the crown.  The upper race has some terrible tolerances and is both hard to get onto the steer tube and somehow also difficult to remove.  Like a dummy... I just figured I got a bad sample of my first FSA 55r and bought another one... both sucked and are now in the trash.  

What makes matters worse... is that there are 4 headsets available industry wide for this standard.  FSA 55r, a nukeproof one with a built in knock block, an acros pile of garbage and a works components 5mm reach adjust.  I ended up buying a 5mm reach adjust works headset (even though I am not interested in altering the reach of my xl frame) so I could finally ditch the fsa disaster.  

/end rant (sorta)... When I got this bike, I was stoked because for years I've been ranting about why we still have integrated headsets not that we've woken up and realized that we need more stack across nearly all sizes.  It seems like being able to put an angle adjust headset is a value add for end users and at least a start, would be for all brands to go to press in headsets.  Bonus points for just selling the bike with an angle adjust, and reach adjust headset design from the factory.  It also feels like the overall cost of adding this to the design would easily be made back up by the extra sales you would grab because now you have less people that are in between sizes and are turned off by your particular take for sizing.  I know for me at 6'2", I do like a reach number between 485-500.  I like 485ish on my trail and XC bikes where I do more seated pedaling/turning, I like 490-500 on my mullet enduro bikes and I like around a 490 on my ebikes.  But now the industry is pushing XLs larger, in the 500-505 range, and I struggle to feel at home on a 470.

I digress... I thought this zs56/zs66 standard on the relay was going to be rad and answering a rant that I have had for years... I never once stopped to do some research and think through headset availability.  I guess I would have still bought the bike... but now that I know that there basically are only trash headsets for this standard... I'm pretty pissed/annoyed.  

You need to run a Works components lower split race, that has a rubber seal built in. Been running one on my Patrol for years and have cleaned the headset twice. Those FSA headsets that come with bikes are junk. The one on my Stumpy Evo would get dirt in it after 2 rides and the Works crown race totally solved the problem on that bike too.

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