Nerding out on Brakes shall we? Not another tech deraliment

boozed
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5/10/2025 5:07am

Has anyone modified their non-Hayes calipers to tap a grub screw into the mounts, as in Hayes's "crosshair" caliper alignment feature, and lived to talk about it?

I'm curious, although I don't have a drill press or mill or any way to align it properly, so I'm not about to try it myself.

1
Eae903
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5/10/2025 1:56pm
boozed wrote:
Has anyone modified their non-Hayes calipers to tap a grub screw into the mounts, as in Hayes's "crosshair" caliper alignment feature, and lived to talk about...

Has anyone modified their non-Hayes calipers to tap a grub screw into the mounts, as in Hayes's "crosshair" caliper alignment feature, and lived to talk about it?

I'm curious, although I don't have a drill press or mill or any way to align it properly, so I'm not about to try it myself.

Closest I've gotten is filing down Shimano and Magura Calipers so hope rotor rivets clear them. I bet you could, probably would recommend using a drill press and vise to make sure it's lined up well, but honestly, those screws haven't done much for me, they tend to move around under vibration 

2
Evil96
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5/10/2025 2:02pm
Its quite a big difference, my bike came with code r that I hated, eventually picked up a set of rsc levers and they were absolutely...

Its quite a big difference, my bike came with code r that I hated, eventually picked up a set of rsc levers and they were absolutely night and day. Much more power and better feel with the bearing etc. I swapped one lever over first and gave it a poke down the driveway and was very surprised at how much better it was. I've kept them on now and went straight to RSCs on my next bike. They are still not a nice as something like dominions but I don't think they are any worse than a 4 pot shimano. I dont buy that the power difference is the same as a 20mm rotor swap, I did that first (200 to 220) and while it was better it was nothing like the swap to the rsc lever. You would want to get the lever fairly cheap, I paid under half retail but if dominions were not pretty pricey here I'd still run them instead.

In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever force, rotor, pads of course.

and a 20mm gain in rotor size it's actually more power gained then R to RSC, they might feel better but it's not much for the price.

3
5/10/2025 2:05pm

I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite so useful in practise.

2
yeahboiwahoo
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5/10/2025 2:32pm Edited Date/Time 5/10/2025 2:33pm
Its quite a big difference, my bike came with code r that I hated, eventually picked up a set of rsc levers and they were absolutely...

Its quite a big difference, my bike came with code r that I hated, eventually picked up a set of rsc levers and they were absolutely night and day. Much more power and better feel with the bearing etc. I swapped one lever over first and gave it a poke down the driveway and was very surprised at how much better it was. I've kept them on now and went straight to RSCs on my next bike. They are still not a nice as something like dominions but I don't think they are any worse than a 4 pot shimano. I dont buy that the power difference is the same as a 20mm rotor swap, I did that first (200 to 220) and while it was better it was nothing like the swap to the rsc lever. You would want to get the lever fairly cheap, I paid under half retail but if dominions were not pretty pricey here I'd still run them instead.

Evil96 wrote:
In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever...

In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever force, rotor, pads of course.

and a 20mm gain in rotor size it's actually more power gained then R to RSC, they might feel better but it's not much for the price.

I don't believe that test in the slightest, I went back to back and there is absolutely a huge difference in feel and grunt for the same input force. I didn't touch the pads/rotors anything else. There was a fresh bleed, check, swap lever, test again and it was night and day. 

I see you've questioned some of the results yourself?

4
AgrAde
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5/10/2025 4:04pm Edited Date/Time 5/10/2025 4:36pm
I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite...

I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite so useful in practise.

It's possible to use them wrong. If you follow the procedure that makes the most of them they're great, quite an improvement over the standard process. If you don't, and take the same kind of approach you would with a brake that doesn't have them then they kinda just get in the way.

- Back out crosshair screws
- Push on caliper to move it inboard so outer pad is fully in contact with rotor
- Tighten down caliper bolts until you just can't move the caliper by hand (not until play is gone, i mean until you are unable to adjust it by hand at all)
- Tighten each crosshair screw until it hits the caliper bolt and starts to move the caliper outboard
- Edge the caliper out slowly, alternating the screws. You get the feel for it. Once you do, it's easy to do in three adjustments: one crosshair screw, then the other, then back to the first for the final adjustment
- Nip up rear caliper bolt then front caliper bolt.

If you try to use them with the bolts loose, they suck. Any movement at all in the caliper they suck. Don't try to loosen one bolt and then adjust it back the other way by loosening the crosshair screw while pushing on it with your thumb then retightening once it's in the right spot, it sucks. If you adjust while there's no tension on the bolt, everything hasn't squished down nicely yet so when you do tighten it down it moves the caliper slightly. If you do go too far outboard with your adjustment then back the screw out, push the caliper back, tighten the caliper back down, and then start again. But it's so easy to not overshoot the adjustment that you'll never do it once you're used to it.

8
5/10/2025 5:02pm
AndehM wrote:
My hot take is SRAM brakes that aren't the RSC (now SLV/Silver) model aren't worth using for aggressive riding.  The Swing link and Contact adjuster are...

My hot take is SRAM brakes that aren't the RSC (now SLV/Silver) model aren't worth using for aggressive riding.  The Swing link and Contact adjuster are really key to making them work well.  I've owned Code RSCs, rented bikes with Code Rs, and now own 3 pairs of Maven Ults.

Better brake pads than the stock SRAM ones will help also.  I found the SRAM sintered pads for Codes to be pretty meh.  Just about any aftermarket pad will be better (Galfer, MTX, etc.).  The SRAM pads for Mavens got a lot better.  And thicker rotors like HS2s.

I'd second a lot of this.  

If had Code R's on anything short of a full-blown enduro bike, I'd trying to find a deal on two RSC levers with the old-school hose angle that works better with mechanical shifting (what I run) and then use good 2mm thick rotors with MTX red pads and focus on getting a really good bleed and then bedding in the pads and rotors properly.  

Then I'd call it a day and start worrying about and spending money on other aspects of a bike that (really don't mean to be a dick here) came with Code R's.  I bet there are number of non-brake upgrades that'd make more a difference then Code RSC's as described above vs something slightly fancier.

I've got Mavens on my enduro bike, but I have Code's on my midpowered, "lightweight "160/150 ebike and for most of the riding I do on the ebike the Codes are fine.  Running 220/200 rotors front/rear.  Maven's are a LOT of break. 

2
boozed
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5/10/2025 7:25pm Edited Date/Time 5/10/2025 9:12pm
I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite...

I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite so useful in practise.

AgrAde wrote:
It's possible to use them wrong. If you follow the procedure that makes the most of them they're great, quite an improvement over the standard process...

It's possible to use them wrong. If you follow the procedure that makes the most of them they're great, quite an improvement over the standard process. If you don't, and take the same kind of approach you would with a brake that doesn't have them then they kinda just get in the way.

- Back out crosshair screws
- Push on caliper to move it inboard so outer pad is fully in contact with rotor
- Tighten down caliper bolts until you just can't move the caliper by hand (not until play is gone, i mean until you are unable to adjust it by hand at all)
- Tighten each crosshair screw until it hits the caliper bolt and starts to move the caliper outboard
- Edge the caliper out slowly, alternating the screws. You get the feel for it. Once you do, it's easy to do in three adjustments: one crosshair screw, then the other, then back to the first for the final adjustment
- Nip up rear caliper bolt then front caliper bolt.

If you try to use them with the bolts loose, they suck. Any movement at all in the caliper they suck. Don't try to loosen one bolt and then adjust it back the other way by loosening the crosshair screw while pushing on it with your thumb then retightening once it's in the right spot, it sucks. If you adjust while there's no tension on the bolt, everything hasn't squished down nicely yet so when you do tighten it down it moves the caliper slightly. If you do go too far outboard with your adjustment then back the screw out, push the caliper back, tighten the caliper back down, and then start again. But it's so easy to not overshoot the adjustment that you'll never do it once you're used to it.

That basically how I do it with "regular" calipers, but with the addition of a repeatable fine adjustment.  Seems like there's no downside, cheers.

5/11/2025 1:29am Edited Date/Time 5/11/2025 2:07am
Yeah that's the impetus behind just getting a set of used Code RSC masters. I'd just change the top half. Easy.What I'm wondering is if the...

Yeah that's the impetus behind just getting a set of used Code RSC masters. I'd just change the top half. Easy.

What I'm wondering is if the the performance difference between R and RSC is significant, or marginal. I don't know anyone with Code RSCs so I cannot test them.

TEAMROBOT wrote:
When I interviewed SRAM's Chris Mandell about the DB8 recently, he said the difference in brake power between a lever with Swinglink and a lever without...

When I interviewed SRAM's Chris Mandell about the DB8 recently, he said the difference in brake power between a lever with Swinglink and a lever without was slightly less than the difference between bumping up one rotor size (+20mm). So it adds power, but not worlds of power.

Which brings me to another question: what size brake rotors and what pads are you running? I ran 220 HS2 rotors and SRAM metallic pads on the DB8's (no swinglink) and had power for days for all the riding around here, and that's as a decently heavy guy with the heaviest wheels in the world (dual 29" DH tires with Cushcore on alloy rims). I actually liked riding the DB8's more than Mavens for the trails around me, but that would likely be different if I were banging out laps at Whistler or Morzine.

I've not touched the rotors. It came with Centerline 200s. I always suspected those to are junk, as even though my pistons are fairly even, the...

I've not touched the rotors. It came with Centerline 200s. I always suspected those to are junk, as even though my pistons are fairly even, the brakes still make that gurgling noise.

Might be worth spending some time getting the pistons nice and even and moving freely before wasting any money, IMO it makes a big difference to the spongy feeling and overall power.
Bit of an older video but if you haven’t seen it ‘How to make your sram brakes not suck’ on YouTube has good tips and none of the fluff. 

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Primoz
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5/11/2025 12:54pm
Its quite a big difference, my bike came with code r that I hated, eventually picked up a set of rsc levers and they were absolutely...

Its quite a big difference, my bike came with code r that I hated, eventually picked up a set of rsc levers and they were absolutely night and day. Much more power and better feel with the bearing etc. I swapped one lever over first and gave it a poke down the driveway and was very surprised at how much better it was. I've kept them on now and went straight to RSCs on my next bike. They are still not a nice as something like dominions but I don't think they are any worse than a 4 pot shimano. I dont buy that the power difference is the same as a 20mm rotor swap, I did that first (200 to 220) and while it was better it was nothing like the swap to the rsc lever. You would want to get the lever fairly cheap, I paid under half retail but if dominions were not pretty pricey here I'd still run them instead.

Evil96 wrote:
In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever...

In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever force, rotor, pads of course.

and a 20mm gain in rotor size it's actually more power gained then R to RSC, they might feel better but it's not much for the price.

I don't believe that test in the slightest, I went back to back and there is absolutely a huge difference in feel and grunt for the...

I don't believe that test in the slightest, I went back to back and there is absolutely a huge difference in feel and grunt for the same input force. I didn't touch the pads/rotors anything else. There was a fresh bleed, check, swap lever, test again and it was night and day. 

I see you've questioned some of the results yourself?

Agreed, there are enduro mag tests where Code R is on par with Guide RSC and Code RSC way above that - the swing link adds as much as larger pistons do (Guide vs. Code).

Also, 'no added power' as per numbers, yet the stopping time is lower by 20 %. How is that possible other than with more overall braking power?

3
Primoz
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5/11/2025 12:56pm
I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite...

I've never used them myself but from what I've heard from other people the crosshair alignment on the Hayes sounds great on paper, but not quite so useful in practise.

AgrAde wrote:
It's possible to use them wrong. If you follow the procedure that makes the most of them they're great, quite an improvement over the standard process...

It's possible to use them wrong. If you follow the procedure that makes the most of them they're great, quite an improvement over the standard process. If you don't, and take the same kind of approach you would with a brake that doesn't have them then they kinda just get in the way.

- Back out crosshair screws
- Push on caliper to move it inboard so outer pad is fully in contact with rotor
- Tighten down caliper bolts until you just can't move the caliper by hand (not until play is gone, i mean until you are unable to adjust it by hand at all)
- Tighten each crosshair screw until it hits the caliper bolt and starts to move the caliper outboard
- Edge the caliper out slowly, alternating the screws. You get the feel for it. Once you do, it's easy to do in three adjustments: one crosshair screw, then the other, then back to the first for the final adjustment
- Nip up rear caliper bolt then front caliper bolt.

If you try to use them with the bolts loose, they suck. Any movement at all in the caliper they suck. Don't try to loosen one bolt and then adjust it back the other way by loosening the crosshair screw while pushing on it with your thumb then retightening once it's in the right spot, it sucks. If you adjust while there's no tension on the bolt, everything hasn't squished down nicely yet so when you do tighten it down it moves the caliper slightly. If you do go too far outboard with your adjustment then back the screw out, push the caliper back, tighten the caliper back down, and then start again. But it's so easy to not overshoot the adjustment that you'll never do it once you're used to it.

Makes sense. On Codes (or in general), I undo one bolt, tighten it back just a bit, then do the same on the other, then, when adjusting, untighten one bolt and move the caliper left-to-right to see daylight between pads and rotor, tighten back the bolt a bit and repeat the process on the other side. So I have one bolt fixing the caliper in place and providing a pivot point, but only ebough to be able to move the caliper by hand on the other side, where the bolt is loose.

1
Eae903
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5/11/2025 5:03pm
Evil96 wrote:
In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever...

In reality, go to first page of this thread, Code R and RSC difference is virtually none in terms of power output with the same lever force, rotor, pads of course.

and a 20mm gain in rotor size it's actually more power gained then R to RSC, they might feel better but it's not much for the price.

I don't believe that test in the slightest, I went back to back and there is absolutely a huge difference in feel and grunt for the...

I don't believe that test in the slightest, I went back to back and there is absolutely a huge difference in feel and grunt for the same input force. I didn't touch the pads/rotors anything else. There was a fresh bleed, check, swap lever, test again and it was night and day. 

I see you've questioned some of the results yourself?

Primoz wrote:
Agreed, there are enduro mag tests where Code R is on par with Guide RSC and Code RSC way above that - the swing link adds...

Agreed, there are enduro mag tests where Code R is on par with Guide RSC and Code RSC way above that - the swing link adds as much as larger pistons do (Guide vs. Code).

Also, 'no added power' as per numbers, yet the stopping time is lower by 20 %. How is that possible other than with more overall braking power?

How was the test set up? I assume there were control tires and a control surface stopping from a specific speed? 

5/11/2025 5:49pm
Eae903 wrote:

How was the test set up? I assume there were control tires and a control surface stopping from a specific speed? 

https://enduro-mtb.com/en/best-mtb-disc-brake-can-buy/

That is the link of the group test most people are mentioning. The decelaration test were done at Sinter testing lab so no issue of control surface or tires, weather conditions and tire pressures. Brake pads tested were both the OEM one and also tested with Sinter green organic pads. Rest was either measured or controlled.

Full test procedure from Enduro and Sinter:

We carried out extensive test sessions at the Sinter lab in Slovenia. Here, Sinter not only manufacture their own brake pads, but also have a big test-lab, which they were kind enough to share with us for several days. Following their recommended break-in procedure, we put the brakes through their paces on the test bench using the original pads.

This procedure was followed by 20 sequences of two test procedures each: the first test simulated deceleration from 30 km/h to a standstill, while the second test simulated decelerating from 30 to 15 km/h. This is a classic scenario that occurs when braking before a corner. The brakes were given 10 seconds to recover between each of the 20 sequences. In addition, we ventilated the brakes constantly to simulate natural airflow. The results are the average of the 20 tests performed.

To generate the braking force, we always applied 40 N to the brake lever, which corresponds to a tractive force of 4 kg. After testing the brakes with the original pads, we carried out a second round of tests with Sinter’s in-house “Race” pads to find out how much tuning potential is in each brake. The Sinter pads – which are organic, by the way – improved deceleration on all models, but to very different degrees.

3
Eae903
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5/11/2025 8:02pm
Eae903 wrote:

How was the test set up? I assume there were control tires and a control surface stopping from a specific speed? 

1llumA wrote:
https://enduro-mtb.com/en/best-mtb-disc-brake-can-buy/That is the link of the group test most people are mentioning. The decelaration test were done at Sinter testing lab so no issue of...

https://enduro-mtb.com/en/best-mtb-disc-brake-can-buy/

That is the link of the group test most people are mentioning. The decelaration test were done at Sinter testing lab so no issue of control surface or tires, weather conditions and tire pressures. Brake pads tested were both the OEM one and also tested with Sinter green organic pads. Rest was either measured or controlled.

Full test procedure from Enduro and Sinter:

We carried out extensive test sessions at the Sinter lab in Slovenia. Here, Sinter not only manufacture their own brake pads, but also have a big test-lab, which they were kind enough to share with us for several days. Following their recommended break-in procedure, we put the brakes through their paces on the test bench using the original pads.

This procedure was followed by 20 sequences of two test procedures each: the first test simulated deceleration from 30 km/h to a standstill, while the second test simulated decelerating from 30 to 15 km/h. This is a classic scenario that occurs when braking before a corner. The brakes were given 10 seconds to recover between each of the 20 sequences. In addition, we ventilated the brakes constantly to simulate natural airflow. The results are the average of the 20 tests performed.

To generate the braking force, we always applied 40 N to the brake lever, which corresponds to a tractive force of 4 kg. After testing the brakes with the original pads, we carried out a second round of tests with Sinter’s in-house “Race” pads to find out how much tuning potential is in each brake. The Sinter pads – which are organic, by the way – improved deceleration on all models, but to very different degrees.

Thanks for linking that. The data definitely seems a bit weird to me, and it's not clear on everything, though the methodology in the lab seems pretty good. I wish they disclosed exactly what Sram Rotor they used, I can see that it's an HS2 for the Maven, but it isn't clear for the Codes. We're those rotors fresh for each set of pads and bedded in the same way before the test? Where are they measuring the pressure, somewhere along the hose? Another thing I'm not sure what they are meaning by brake torque. Is that the average of the maximum torque experienced during each test or is it something else? I find it interesting that the Code Ultimate took significantly longer in the 30 - 0 tests, but the Bronzes took longer in the 30-15, with a significant drop in torque for the ultimates for the 30-0 test. Given the other controls, I wonder what caused that inconsistency. They should put out all the raw data from each test, I would love to go over it. 

2
AgrAde
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5/11/2025 11:51pm

Yeah, there's too many red flags in the data to take it as gospel. I'm not the sort of person who demands a full engineering report to back up every scrap of data before i believe anything, but in this case it just doesn't seem like they had a reliable testing methodology. 

2
boozed
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5/12/2025 1:47am
AgrAde wrote:
Yeah, there's too many red flags in the data to take it as gospel. I'm not the sort of person who demands a full engineering report...

Yeah, there's too many red flags in the data to take it as gospel. I'm not the sort of person who demands a full engineering report to back up every scrap of data before i believe anything, but in this case it just doesn't seem like they had a reliable testing methodology. 

I'm baffled by the apparently random selection of OEM pad compounds

2
Jakub_G
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5/12/2025 5:54am
boozed wrote:

I'm baffled by the apparently random selection of OEM pad compounds

Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake by cheaping out on pads, it's their reliability. Better pads and rotors make any brake better, after all those are the actual braking surfaces, of course they make a big difference. 

1
3
Nobble
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5/12/2025 6:19am Edited Date/Time 5/12/2025 6:26am
boozed wrote:

I'm baffled by the apparently random selection of OEM pad compounds

Jakub_G wrote:
Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake...

Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake by cheaping out on pads, it's their reliability. Better pads and rotors make any brake better, after all those are the actual braking surfaces, of course they make a big difference. 

Pads and rotors are both things easily changed by the end consumer.


For the lab data, they should have used either control pads and rotors from someone like Galfer, or used the best available from each OEM. If they wanted to use whatever OEM pads were fitted for subjective on-trail testing that would be fine but you don’t get meaningful lab data with a random spread of pads.


Another note that makes me question their testing too: their setup photos for the Maven on the lab test make it look like they may not be applying force to the correct point on the lever. This wouldn’t matter for testing different pads in the same brake but would invalidate comparisons between brakes.


I do testing for a living. This shit drives me nuts.


Edit: what I’d also really have liked to see is a graph of brake torque vs lever force and another graph of brake torque vs lever displacement. I think it would give some really interesting insight into why certain brakes feel the way they do.

7
Jakub_G
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5/12/2025 10:39am Edited Date/Time 5/12/2025 10:46am
Nobble wrote:
Pads and rotors are both things easily changed by the end consumer.For the lab data, they should have used either control pads and rotors from someone...

Pads and rotors are both things easily changed by the end consumer.


For the lab data, they should have used either control pads and rotors from someone like Galfer, or used the best available from each OEM. If they wanted to use whatever OEM pads were fitted for subjective on-trail testing that would be fine but you don’t get meaningful lab data with a random spread of pads.


Another note that makes me question their testing too: their setup photos for the Maven on the lab test make it look like they may not be applying force to the correct point on the lever. This wouldn’t matter for testing different pads in the same brake but would invalidate comparisons between brakes.


I do testing for a living. This shit drives me nuts.


Edit: what I’d also really have liked to see is a graph of brake torque vs lever force and another graph of brake torque vs lever displacement. I think it would give some really interesting insight into why certain brakes feel the way they do.

What part on the bike is not easily changed? (Forget headtube routing for a second). While we all would appreciate more detailed test and deeper analysis of braking performance, it's hardly something any online magazine is going to do for us, same with damping rates of different suspension products, wear rates of cassettes etc. Plus,  I think more often than not we empirically know very well that is you want more mechanical advantage in a brake you have to either compromise lever feel or compromise pad rollback. That is unless you go for variable cam mechanism in a lever (even though that messes up the lever feel as well just in a different way).

1
5/12/2025 11:23am
Primoz wrote:
Makes sense. On Codes (or in general), I undo one bolt, tighten it back just a bit, then do the same on the other, then, when...

Makes sense. On Codes (or in general), I undo one bolt, tighten it back just a bit, then do the same on the other, then, when adjusting, untighten one bolt and move the caliper left-to-right to see daylight between pads and rotor, tighten back the bolt a bit and repeat the process on the other side. So I have one bolt fixing the caliper in place and providing a pivot point, but only ebough to be able to move the caliper by hand on the other side, where the bolt is loose.

I've been a bit curious about how most people center their calipers. I initially would center based on the gaps in the pads, but when I worked at a shop, I learned to center the rotor between the caliper gaps and ignore the pads initially. Then if the pads made uneven contact (assuming the pistons had been cleaned and lubed), you could work the brake lever and use a small flat head to massage fluid from one piston to another to get them dialed in. If I've helped someone trail side with brake rub, I just center to the caliper and it seems the fluid in the pistons balance out after some braking

Not sure if it's an odd way to do it but I've found its been simple and effective compared to other methods I've tried. 

1
sspomer
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5/12/2025 11:42am

super cool POV with Brake Ace data laid over top - Dante Silva and Tyler Ervin on Telonics - figured it goes best in this thread.

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Eae903
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5/12/2025 12:03pm Edited Date/Time 5/12/2025 12:11pm
Nobble wrote:
Pads and rotors are both things easily changed by the end consumer.For the lab data, they should have used either control pads and rotors from someone...

Pads and rotors are both things easily changed by the end consumer.


For the lab data, they should have used either control pads and rotors from someone like Galfer, or used the best available from each OEM. If they wanted to use whatever OEM pads were fitted for subjective on-trail testing that would be fine but you don’t get meaningful lab data with a random spread of pads.


Another note that makes me question their testing too: their setup photos for the Maven on the lab test make it look like they may not be applying force to the correct point on the lever. This wouldn’t matter for testing different pads in the same brake but would invalidate comparisons between brakes.


I do testing for a living. This shit drives me nuts.


Edit: what I’d also really have liked to see is a graph of brake torque vs lever force and another graph of brake torque vs lever displacement. I think it would give some really interesting insight into why certain brakes feel the way they do.

Jakub_G wrote:
What part on the bike is not easily changed? (Forget headtube routing for a second). While we all would appreciate more detailed test and deeper analysis...

What part on the bike is not easily changed? (Forget headtube routing for a second). While we all would appreciate more detailed test and deeper analysis of braking performance, it's hardly something any online magazine is going to do for us, same with damping rates of different suspension products, wear rates of cassettes etc. Plus,  I think more often than not we empirically know very well that is you want more mechanical advantage in a brake you have to either compromise lever feel or compromise pad rollback. That is unless you go for variable cam mechanism in a lever (even though that messes up the lever feel as well just in a different way).

Compromise lever feel in what way? I've been running the Hayes Dominions for a few years now and they have felt great and really delivered on the power. They don't feel compromised in any way to me. The mechanical advantage comes from how easy it is to increase the pressure in the system. Think of Bernoullis equation. Removing the energy we won't really be considering in a brake system like this, kinetic and potential, (p1 +1/2pv1^2 + pgh1 = p2 +1/2pv2^2 +pgh2) We are left with P1=P2. Pressure at one end is equal to the pressure at the other end. Pressure is equal to force/area, so we can increase force at the caliper end by increasing the area the pressure is applied to, and we can increase force at the lever end by increasing the length of the input arm relative to the output arm. You can use cams in the lever arm to change the mechanical advantage through the stroke, and the feel of the lever. 

I know I'm being overly simple on this, but I'm still not sure what exactly would be compromising the brake feel of you go higher power, especially since feel is a personal preference. 

Jakub_G
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5/12/2025 12:38pm
Eae903 wrote:
Compromise lever feel in what way? I've been running the Hayes Dominions for a few years now and they have felt great and really delivered on...

Compromise lever feel in what way? I've been running the Hayes Dominions for a few years now and they have felt great and really delivered on the power. They don't feel compromised in any way to me. The mechanical advantage comes from how easy it is to increase the pressure in the system. Think of Bernoullis equation. Removing the energy we won't really be considering in a brake system like this, kinetic and potential, (p1 +1/2pv1^2 + pgh1 = p2 +1/2pv2^2 +pgh2) We are left with P1=P2. Pressure at one end is equal to the pressure at the other end. Pressure is equal to force/area, so we can increase force at the caliper end by increasing the area the pressure is applied to, and we can increase force at the lever end by increasing the length of the input arm relative to the output arm. You can use cams in the lever arm to change the mechanical advantage through the stroke, and the feel of the lever. 

I know I'm being overly simple on this, but I'm still not sure what exactly would be compromising the brake feel of you go higher power, especially since feel is a personal preference. 

Long free stroke is part of overall brake feel for me?Dominions are pretty extreme in this aspect. From the top of my head I don't know about any other brake with that much free stroke, even brakes that are more powerful (on paper at least) like t4v4, both of them feel nicely linear though. On the other hand you have servo wave shimanos with very wooden feeling initiation that gets ok ish once you get to the pad contact point, and they get there quicker while also running a lot more pad rollback so disc clearance is good.

Primoz
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5/12/2025 9:47pm Edited Date/Time 5/12/2025 9:52pm
boozed wrote:

I'm baffled by the apparently random selection of OEM pad compounds

Jakub_G wrote:
Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake...

Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake by cheaping out on pads, it's their reliability. Better pads and rotors make any brake better, after all those are the actual braking surfaces, of course they make a big difference. 

Nobble wrote:
Pads and rotors are both things easily changed by the end consumer.For the lab data, they should have used either control pads and rotors from someone...

Pads and rotors are both things easily changed by the end consumer.


For the lab data, they should have used either control pads and rotors from someone like Galfer, or used the best available from each OEM. If they wanted to use whatever OEM pads were fitted for subjective on-trail testing that would be fine but you don’t get meaningful lab data with a random spread of pads.


Another note that makes me question their testing too: their setup photos for the Maven on the lab test make it look like they may not be applying force to the correct point on the lever. This wouldn’t matter for testing different pads in the same brake but would invalidate comparisons between brakes.


I do testing for a living. This shit drives me nuts.


Edit: what I’d also really have liked to see is a graph of brake torque vs lever force and another graph of brake torque vs lever displacement. I think it would give some really interesting insight into why certain brakes feel the way they do.

How many people actually change pads and rotors? Testing brakes as they come stock is 100 % the right way to do it. 

I was more surprised that the caliper was bolted to the carrier from the bottom (no friction taking up the load) and maybe that the force applied to lever was an overhang, not sure if us grabbing the bars and the lever makes any changes or not... 

As for different braking forces, as long as the flex of the system is at least close to linear (should be), the torque response will also be linear. Where changes would have been seen is where flexibility of the hose and caliper would make a difference in lever throw (against the master, not the handlebar) and would disproportionately increase the braking torque at higher braking forces because of the lever to piston cam improving things. 

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boozed
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5/13/2025 12:13am Edited Date/Time 5/13/2025 3:36am
Jakub_G wrote:
Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake...

Ehm, brakes comes with random pad choice from the factory, who's fault is that? They were testing STOCK brakes, if manufacturer opts to undersell their brake by cheaping out on pads, it's their reliability. Better pads and rotors make any brake better, after all those are the actual braking surfaces, of course they make a big difference. 

Nobble wrote:
Pads and rotors are both things easily changed by the end consumer.For the lab data, they should have used either control pads and rotors from someone...

Pads and rotors are both things easily changed by the end consumer.


For the lab data, they should have used either control pads and rotors from someone like Galfer, or used the best available from each OEM. If they wanted to use whatever OEM pads were fitted for subjective on-trail testing that would be fine but you don’t get meaningful lab data with a random spread of pads.


Another note that makes me question their testing too: their setup photos for the Maven on the lab test make it look like they may not be applying force to the correct point on the lever. This wouldn’t matter for testing different pads in the same brake but would invalidate comparisons between brakes.


I do testing for a living. This shit drives me nuts.


Edit: what I’d also really have liked to see is a graph of brake torque vs lever force and another graph of brake torque vs lever displacement. I think it would give some really interesting insight into why certain brakes feel the way they do.

Primoz wrote:
How many people actually change pads and rotors? Testing brakes as they come stock is 100 % the right way to do it. I was more surprised...

How many people actually change pads and rotors? Testing brakes as they come stock is 100 % the right way to do it. 

I was more surprised that the caliper was bolted to the carrier from the bottom (no friction taking up the load) and maybe that the force applied to lever was an overhang, not sure if us grabbing the bars and the lever makes any changes or not... 

As for different braking forces, as long as the flex of the system is at least close to linear (should be), the torque response will also be linear. Where changes would have been seen is where flexibility of the hose and caliper would make a difference in lever throw (against the master, not the handlebar) and would disproportionately increase the braking torque at higher braking forces because of the lever to piston cam improving things. 

The people who are interested in these test results are the ones changing their pads and rotors! (Edit: although it's pad compounds I'm concerned about, per the original comment)

The test wasn't even internally consistent.  In some cases they have different OEM compounds within the same brand, meaning all that effort was a waste.

Although given this is page 51, I doubt I'm adding anything new here.

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Primoz
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5/13/2025 12:42am

Of course a long post typed on my phone gets eaten by the system... 

Testing brakes as they came is the only logical way of doing it. If they come with different pads within the manufacturer, that's how it is. If they were to test with a spec rotor and pad, which one? Why the one you say and not some other one? Should they test all of them available on the market? Even the aliexpress ones? See the issue? Also, said test was not aimed at this thread. 

Brakes are, as anything these days, being sold as a system. They should be evaluated as such. Aftermarket pads and rotors should be tested separately as an upgrade option. 

The only case where a spec rotor and pad would make sense is if brakes were sold without either in the kit. For rotors this is the case, but then you should evaluate them with rotors from the list of compatible ones. Which they did - OEM ones. Otherwise, where do we draw the line? Should frames be tested using spec components and bearings to filter out the differences? Put Cascade links on all of them to I don't know, level out the kinematics and only test flex and other ride characteristics? 

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AgrAde
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5/13/2025 1:11am Edited Date/Time 5/13/2025 1:22am
Jakub_G wrote:
Long free stroke is part of overall brake feel for me?Dominions are pretty extreme in this aspect. From the top of my head I don't know...

Long free stroke is part of overall brake feel for me?Dominions are pretty extreme in this aspect. From the top of my head I don't know about any other brake with that much free stroke, even brakes that are more powerful (on paper at least) like t4v4, both of them feel nicely linear though. On the other hand you have servo wave shimanos with very wooden feeling initiation that gets ok ish once you get to the pad contact point, and they get there quicker while also running a lot more pad rollback so disc clearance is good.

Dominions are extreme with free-stroke?

I just went and measured mine. All four are running at 15mm free stroke before a pretty solid/obvious bite point, measured just before the hook on the lever. Is that a lot? It's less than my twin pot shimanos (which are theoretically less than the 4 pot shimanos I think, due to less piston area?)

One pair is 2 years old and has not been bled since new, other pair is probably 5 rides old, and i don't do any tricksy stuff like advancing the pistons. Just set and forget.

Jakub_G
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5/13/2025 1:45am
AgrAde wrote:
Dominions are extreme with free-stroke?I just went and measured mine. All four are running at 15mm free stroke before a pretty solid/obvious bite point, measured just...

Dominions are extreme with free-stroke?

I just went and measured mine. All four are running at 15mm free stroke before a pretty solid/obvious bite point, measured just before the hook on the lever. Is that a lot? It's less than my twin pot shimanos (which are theoretically less than the 4 pot shimanos I think, due to less piston area?)

One pair is 2 years old and has not been bled since new, other pair is probably 5 rides old, and i don't do any tricksy stuff like advancing the pistons. Just set and forget.

Its a well known characteristic of the brake as documented in quite few threads on multiple forums. I have tried 3 sets, all of them have longer throw than any other top competitors. Can they be fettled with to improve this aspect? It looks that way as per page 12 in this very thread. However apples to apples (or Stock to stock), they have longer free stroke than any other brake I have tried, code rsc with bite point adjusted all the way in is comparable I guess, haven't measured it so not sure, adjusted all the way out it's noticeably shorter though. They are good brakes, no one is doubting that so no need to be butthurt. Just not a perfect one.

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AgrAde
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5/13/2025 2:04am Edited Date/Time 5/13/2025 2:51am

I'm not butthurt, this is just the third pair that has been the same for me and less than my shimanos out of the box. I measured because I'm curious to compare it to others!

 

edit: reading page 12, he managed to reduce the free stroke by 12mm. Given that I have barely more than that to start with, it sounds like an assembly issue rather than a characteristic of the brake.

Nobble
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5/13/2025 6:54am Edited Date/Time 5/13/2025 6:58am
Primoz wrote:
Of course a long post typed on my phone gets eaten by the system... Testing brakes as they came is the only logical way of doing it...

Of course a long post typed on my phone gets eaten by the system... 

Testing brakes as they came is the only logical way of doing it. If they come with different pads within the manufacturer, that's how it is. If they were to test with a spec rotor and pad, which one? Why the one you say and not some other one? Should they test all of them available on the market? Even the aliexpress ones? See the issue? Also, said test was not aimed at this thread. 

Brakes are, as anything these days, being sold as a system. They should be evaluated as such. Aftermarket pads and rotors should be tested separately as an upgrade option. 

The only case where a spec rotor and pad would make sense is if brakes were sold without either in the kit. For rotors this is the case, but then you should evaluate them with rotors from the list of compatible ones. Which they did - OEM ones. Otherwise, where do we draw the line? Should frames be tested using spec components and bearings to filter out the differences? Put Cascade links on all of them to I don't know, level out the kinematics and only test flex and other ride characteristics? 

The beauty of testing with a spec rotor and pad is that it doesn’t matter which one you use as long as they’re all the same. Even if you use a bad pad, it’s equally bad for all of them.


If a Maven with a shitty pad from aliexpress makes 30% more power than a Code with the same shitty pad from aliexpress. Then you know definitively that the Maven makes 30% more power than the Code.


If you test a T4V4 with a Hope Green pad against a Maven with a sram “organic” pad and the T4V4 has more power on the dyno, does it actually have more power? You don’t know because you have a really good pad in the Hope and a mediocre one in the Maven. Is Hope green even the OEM pad? Well yes and no. They come with green in the box but they also come with two other lower performance option in the box too.


It’s like testing sports cars but some of them are on all season tires and others are on r-compound tires.

Edit: to compare it to your bike test analogy, it would be like putting all the bikes in a group test on the same tires. Something that the media outlets frequently do for group tests.

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